-------------------------------------------------------------------------------------------------------------------------------------------------------------

Content

Content

II、Troubleshooting ........................................................................................................................................................ 26

（I）Troubleshooting Flow Chart .............................................................................................................................. 28

III、A/C Check and Filling Refrigerant ......................................................................................................................... 31

（I）Special Tool ....................................................................................................................................................... 31

（II）Refrigerant Filling and Discharging ................................................................................................................. 32

IV、A/C Controller Assembly ....................................................................................................................................... 35

（I）Removal ............................................................................................................................................................. 35

（II）Installation ........................................................................................................................................................ 35

V、Speed Regulating Resistance ................................................................................................................................... 36

（I）Removal ............................................................................................................................................................. 36

（II）Installation ........................................................................................................................................................ 36

VI、Exhausting Pipe Assembly ..................................................................................................................................... 37

（I）Removal ............................................................................................................................................................. 37

（II）Installation ........................................................................................................................................................ 37

VII、Pipe and Expansion Valve Assembly..................................................................................................................... 38

（I）Removal ............................................................................................................................................................. 38

（II）Installation ........................................................................................................................................................ 39

VIII、Evaporator Core Intake/Outtake Shield Sleeve Assembly ................................................................................... 40

（I）Removal ............................................................................................................................................................. 40

（II）Installation ........................................................................................................................................................ 40

IX、Warm Air Inlet/Outlet Sheath Assembly ................................................................................................................. 41

（I）Removal ............................................................................................................................................................. 41

（II）Installation ........................................................................................................................................................ 41

X、Warm Air Inlet/Outlet Water Pipe Assembly ........................................................................................................... 42

（I）Removal ............................................................................................................................................................. 42

（II）Installation ........................................................................................................................................................ 42

XI、A/C Host Assembly ................................................................................................................................................ 44

（I）Removal ............................................................................................................................................................. 44

（II）Installation ........................................................................................................................................................ 45

XII、Temperature Motor Assembly ............................................................................................................................... 47

（I）Removal ............................................................................................................................................................. 47

（II）Installation ........................................................................................................................................................ 47

XIII、Mode Motor ......................................................................................................................................................... 49

（I）Removal ............................................................................................................................................................. 49

（II）Installation ........................................................................................................................................................ 49

XIV、Air Door Motor .................................................................................................................................................... 51

（I）Removal ............................................................................................................................................................. 51

（II）Installation ........................................................................................................................................................ 51

XV、Blower Motor ........................................................................................................................................................ 53

（I）Removal ............................................................................................................................................................. 53

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Content

Content

（II）Installation ........................................................................................................................................................ 53

XVI、Heater Core Assembly ......................................................................................................................................... 54

（I）Removal ............................................................................................................................................................. 54

（II）Installation ........................................................................................................................................................ 55

XVII、Evaporator Core Assembly ................................................................................................................................. 57

（I）Removal ............................................................................................................................................................. 57

（II）Installation ........................................................................................................................................................ 59

XVIII、Condenser .......................................................................................................................................................... 61

（I）Removal ............................................................................................................................................................. 61

（II）Installation ........................................................................................................................................................ 62

XIX、Air Filter .............................................................................................................................................................. 63

（I）Removal ............................................................................................................................................................. 63

（II）Installation ........................................................................................................................................................ 63

XX、Compressor Assembly ........................................................................................................................................... 64

（I）Removal ............................................................................................................................................................. 64

（II）Installation ........................................................................................................................................................ 64

XXI、Compressor Bracket ............................................................................................................................................. 66

（I）Removal ............................................................................................................................................................. 66

（II）Installation ........................................................................................................................................................ 66

XXII、Blowing Face Air Duct Assembly ...................................................................................................................... 67

（I）Removal ............................................................................................................................................................. 67

（II）Installation ........................................................................................................................................................ 68

XXIII、Defrost Air Pipe Assembly of Left/Right Side ................................................................................................... 69

（I）Removal ............................................................................................................................................................. 69

（II）Installation ........................................................................................................................................................ 70

XXIV、Front Defrost Air Pipe Assembly ...................................................................................................................... 71

（I）Removal ............................................................................................................................................................. 71

（II）Installation ........................................................................................................................................................ 72

Safety Auxiliary System ................................................................................................................................................. 73

I、Summary .................................................................................................................................................................... 73

（I）Summary of Safety Auxiliary System ............................................................................................................... 73

（II）Principle of Airbag System ............................................................................................................................... 74

（III）Airbag Control Module（ACU）Function .................................................................................................... 75

（IV）Maintenance Note ........................................................................................................................................... 75

（V）Special Tool List ............................................................................................................................................... 76

II、Troubleshooting ........................................................................................................................................................ 76

（I）Troubleshooting of Airbag System .................................................................................................................... 76

（II）Maintenance of Safety Airbag System ............................................................................................................. 76

III、Safety Airbag Assembly of Driver’s side （DAB）.............................................................................................. 77

（I）Removal ............................................................................................................................................................. 77

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Content

Content

（II）Installation ........................................................................................................................................................ 78

IV、Front Passenger’s Side Airbag Assembly ............................................................................................................... 79

（I）Removal ............................................................................................................................................................. 79

（II）Installation ........................................................................................................................................................ 79

V、Airbag Controller ..................................................................................................................................................... 81

（I）Removal ............................................................................................................................................................. 81

（II）Installation ........................................................................................................................................................ 81

BCM Device ................................................................................................................................................................... 82

I、Summary .................................................................................................................................................................... 82

（I）Structure Outline ................................................................................................................................................ 82

（II）Function Requirement ...................................................................................................................................... 83

（III）Technical Parameter ........................................................................................................................................ 90

（IV）Technical Parameter ........................................................................................................................................ 92

（V）Torque Parameter ............................................................................................................................................. 92

II、Troubleshooting........................................................................................................................................................ 93

（I）Troubleshooting List .......................................................................................................................................... 93

（II）Troubleshooting Flow Chart ............................................................................................................................. 93

III、BCM Controller Assembly ..................................................................................................................................... 94

（I）Removal ............................................................................................................................................................. 94

（II）Installation ........................................................................................................................................................ 94

Combination Switch, Alternation Switch ........................................................................................................................ 96

I、Summary .................................................................................................................................................................... 96

（I）Structure Outline ................................................................................................................................................ 96

（II）Operation Principle ........................................................................................................................................... 98

（III）Maintenance Note ........................................................................................................................................... 98

II、Troubleshooting ........................................................................................................................................................ 99

（I）Troubleshooting List .......................................................................................................................................... 99

III、Clock Spring ......................................................................................................................................................... 100

（I）Removal ........................................................................................................................................................... 100

（II）Installation ...................................................................................................................................................... 100

IV、Combination Switch ............................................................................................................................................. 101

（I）Removal ........................................................................................................................................................... 101

（II）Installation ...................................................................................................................................................... 101

（III）Test ................................................................................................................................................................ 101

V、Multifunction Steering Wheel Switch .................................................................................................................... 103

（I）Removal ........................................................................................................................................................... 103

（II）Installation ...................................................................................................................................................... 103

VI、Rearview Mirror Regulating Switch ..................................................................................................................... 104

（I）Removal ........................................................................................................................................................... 104

（II）Installation ...................................................................................................................................................... 104

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Content

Content

VII、Window Regulator Main Control Switch Assembly ........................................................................................... 105

（I）Removal ........................................................................................................................................................... 105

（II）Installation ...................................................................................................................................................... 105

VIII、Window Regulator Switch ................................................................................................................................. 106

（I）Removal ........................................................................................................................................................... 106

（II）Installation ...................................................................................................................................................... 106

IX、Tail Door Switch Assembly .................................................................................................................................. 107

（I）Removal ........................................................................................................................................................... 107

（II）Installation ...................................................................................................................................................... 107

X、Warning Light Switch ............................................................................................................................................ 108

（I）Removal ........................................................................................................................................................... 108

（II）Installation ...................................................................................................................................................... 108

XI、Headlight Height Regulating Switch .................................................................................................................... 109

（I）Removal ........................................................................................................................................................... 109

（II）Installation ...................................................................................................................................................... 109

XII、Light Regulating Switch ...................................................................................................................................... 110

（I）Removal ........................................................................................................................................................... 110

（II）Installation ...................................................................................................................................................... 110

XIII、Door Contact Switch .......................................................................................................................................... 111

（I）Removal ........................................................................................................................................................... 111

（II）Installation ...................................................................................................................................................... 111

XIV、ESP Switch ......................................................................................................................................................... 112

（I）Removal ........................................................................................................................................................... 112

（II）Installation ...................................................................................................................................................... 112

Illumination System ...................................................................................................................................................... 113

I、Summary .................................................................................................................................................................. 113

（I）Structure Overview .......................................................................................................................................... 113

（II）Operation Principle ......................................................................................................................................... 115

（III）Technical Parameter ...................................................................................................................................... 116

（IV）Torque Parameter .......................................................................................................................................... 117

（V）Maintenance Note .......................................................................................................................................... 117

II、Troubleshooting ...................................................................................................................................................... 118

（I）Troubleshooting List ........................................................................................................................................ 118

（II）Illumination system fuse, relay, wiring harness connector list ....................................................................... 118

（III）Troubleshooting Flow Chart ......................................................................................................................... 119

III、Front Combination Light Assembly ...................................................................................................................... 123

（I）Removal ........................................................................................................................................................... 123

（II）Installation ...................................................................................................................................................... 123

（III）Regulating ..................................................................................................................................................... 124

IV、Front Fog Light Assembly .................................................................................................................................... 125

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Content

Content

（I）Removal ........................................................................................................................................................... 125

（II）Installation ...................................................................................................................................................... 125

（III）Regulating ..................................................................................................................................................... 125

V、Daylight Driving Light Assembly .......................................................................................................................... 126

（I）Removal ........................................................................................................................................................... 126

（II）Installation ...................................................................................................................................................... 126

VI、Rear Side Wall Combination Light Assembly ...................................................................................................... 127

（I）Removal ........................................................................................................................................................... 127

（II）Installation ...................................................................................................................................................... 127

VII、Rear Tail Door Combination Light Assembly ..................................................................................................... 128

（I）Removal ........................................................................................................................................................... 128

（II）Installation ...................................................................................................................................................... 128

VIII、High Position Brake Light ................................................................................................................................. 129

（I）Removal ........................................................................................................................................................... 129

（II）Installation ...................................................................................................................................................... 130

IX、License Plate Light Assembly............................................................................................................................... 131

（I）Removal ........................................................................................................................................................... 131

（II）Check .............................................................................................................................................................. 132

（III）Installation ..................................................................................................................................................... 132

X、Front Top Light Assembly...................................................................................................................................... 133

（I）Removal ........................................................................................................................................................... 133

（II）Check .............................................................................................................................................................. 133

（III）Installation ..................................................................................................................................................... 133

XI、Trunk Light ........................................................................................................................................................... 135

（I）Removal ........................................................................................................................................................... 135

（II）Check .............................................................................................................................................................. 135

（III）Installation ..................................................................................................................................................... 135

XII、Rear Reflector Assembly ..................................................................................................................................... 136

（I）Removal ........................................................................................................................................................... 136

（II）Installation ...................................................................................................................................................... 136

XIII、Rear Reversing Light Assembly ......................................................................................................................... 137

（I）Removal ........................................................................................................................................................... 137

（II）Installation ...................................................................................................................................................... 137

XIV、Rear Fog Light Assembly .................................................................................................................................. 138

（I）Removal ........................................................................................................................................................... 138

（II）Installation ...................................................................................................................................................... 138

Electrical Horn .............................................................................................................................................................. 139

I、Summary .................................................................................................................................................................. 139

（I）Structure Overview .......................................................................................................................................... 139

（II）Operation Principle ......................................................................................................................................... 139

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Content

Content

II、Troubleshooting ...................................................................................................................................................... 140

（I）Troubleshooting List ........................................................................................................................................ 140

（II）Troubleshooting Flow Chart ........................................................................................................................... 141

III、High Pitch Horn Assembly ................................................................................................................................... 142

（I）Removal ........................................................................................................................................................... 142

（II）Installation ...................................................................................................................................................... 142

Power Supply on Vehicle .............................................................................................................................................. 143

I、Summary .................................................................................................................................................................. 143

（I）Structure Overview .......................................................................................................................................... 143

II、Troubleshooting ...................................................................................................................................................... 143

（I）Troubleshooting List ........................................................................................................................................ 143

III、Power supply on vehicle ....................................................................................................................................... 144

（I）Removal ........................................................................................................................................................... 144

（II）Installation ...................................................................................................................................................... 144

Combination Meter ....................................................................................................................................................... 145

I、Summary .................................................................................................................................................................. 145

（I）Structure Overview .......................................................................................................................................... 145

（II）Operation Principle ......................................................................................................................................... 146

（III）Torque Parameter .......................................................................................................................................... 155

II、Troubleshooting ...................................................................................................................................................... 156

（I）Troubleshooting List ........................................................................................................................................ 156

（II）Troubleshooting Flow Chart ........................................................................................................................... 156

III、Combination Meter Assembly .............................................................................................................................. 157

（I）Removal ........................................................................................................................................................... 157

（II）Installation ...................................................................................................................................................... 157

Reversing Radar Device................................................................................................................................................ 159

I、Summary .................................................................................................................................................................. 159

（I）Structure Overview .......................................................................................................................................... 159

（II）Operation principle ......................................................................................................................................... 160

II、Troubleshooting ...................................................................................................................................................... 160

（I）Troubleshooting List ........................................................................................................................................ 160

（II）Troubleshooting Flow Chart ........................................................................................................................... 161

III、Reversing Radar Controller Assembly .................................................................................................................. 163

（I）Removal ........................................................................................................................................................... 163

（II）Installation ...................................................................................................................................................... 163

IV、Sensor Assembly ................................................................................................................................................... 165

（I）Removal ........................................................................................................................................................... 165

（II）Installation ...................................................................................................................................................... 165

Wiper and Washer Device ................................................................................................................................................. 167

I、Summary .................................................................................................................................................................. 167

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Content

Content

（I）Structure Overview .......................................................................................................................................... 167

（II）Operation Principle ......................................................................................................................................... 168

（III）Torque Parameter .......................................................................................................................................... 168

（IV）Maintenance Note ......................................................................................................................................... 168

II、Troubleshooting ...................................................................................................................................................... 169

（I）Troubleshooting List ........................................................................................................................................ 169

（II）Troubleshooting Flow Chart ........................................................................................................................... 171

III、Front Wiper Blade Assembly ................................................................................................................................ 175

（I）Removal ........................................................................................................................................................... 175

（II）Installation ...................................................................................................................................................... 175

IV、Front Wiper Arm Assembly .................................................................................................................................. 176

（I）Removal ........................................................................................................................................................... 176

（II）Installation ...................................................................................................................................................... 176

V、Front Wiper Connecting Rode Mechanism Assembly ........................................................................................... 177

（I）Removal ........................................................................................................................................................... 177

（II）Installation ...................................................................................................................................................... 177

VI、Front Wiper Motor Assembly ............................................................................................................................... 178

（I）Removal ........................................................................................................................................................... 178

（II）Installation ...................................................................................................................................................... 178

VII、Front Windshield Nozzle ..................................................................................................................................... 179

（I）Removal ........................................................................................................................................................... 179

VIII、Front Washing Water Pipe Assembly ................................................................................................................. 180

（I）Removal ........................................................................................................................................................... 180

（II）Installation ...................................................................................................................................................... 180

IX、Rear Washing Water Pipe Assembly ..................................................................................................................... 181

（I）Removal ........................................................................................................................................................... 181

（II）Installation ...................................................................................................................................................... 182

X、Washing Liquid Pot and Motor Assembly ............................................................................................................. 183

（I）Removal ........................................................................................................................................................... 183

（II）Installation ...................................................................................................................................................... 183

XI、Rear Wiper Blade Assembly ................................................................................................................................. 184

（I）Removal ........................................................................................................................................................... 184

（II）Installation ...................................................................................................................................................... 184

XII、Rear Wiper Arm Assembly .................................................................................................................................. 185

（I）Removal ........................................................................................................................................................... 185

（II）Installation ...................................................................................................................................................... 185

XIII、Rear Wiper Motor Assembly .............................................................................................................................. 186

（I）Removal ........................................................................................................................................................... 186

（II）Installation ...................................................................................................................................................... 186

XIV、Rear Windshield Spraying Nozzle ..................................................................................................................... 188

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Content

Content

Engine Anti-theft System .................................................................................................................................................. 189

I、Summary .................................................................................................................................................................. 189

（I）Structure overview ........................................................................................................................................... 189

（II）Operation principle ......................................................................................................................................... 190

（III）Maintenance Note ......................................................................................................................................... 190

II、Troubleshooting ...................................................................................................................................................... 191

（I）Troubleshooting list ......................................................................................................................................... 191

（II）Troubleshooting Flow Chart ........................................................................................................................... 191

III、Anti-theft Controller ............................................................................................................................................. 193

（I）Removal ........................................................................................................................................................... 193

（II）Installation ...................................................................................................................................................... 194

IV、Anti-theft Interaction Coil .................................................................................................................................... 195

（I）Removal ........................................................................................................................................................... 195

（II）Installation ...................................................................................................................................................... 195

V、Transponder ............................................................................................................................................................ 196

（I）Removal ........................................................................................................................................................... 196

（II）Installation ...................................................................................................................................................... 196

Tire Pressure Monitoring System ...................................................................................................................................... 197

I、Summary .................................................................................................................................................................. 197

（I）Structure Summary .......................................................................................................................................... 197

（II）Operation Principle ......................................................................................................................................... 199

（III）Maintenance Note ......................................................................................................................................... 199

II、Troubleshooting ...................................................................................................................................................... 200

（I）Troubleshooting List ........................................................................................................................................ 200

（II）Troubleshooting Flow Chart ........................................................................................................................... 201

III、

TPMS Controller ..................................................................................................................................................... 203

（I）Removal ........................................................................................................................................................... 203

（II）Installation ...................................................................................................................................................... 203

IV、TPMS Sensor ........................................................................................................................................................ 204

（I）Removal ........................................................................................................................................................... 204

（II）Installation ...................................................................................................................................................... 204

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Starting and Charging System

I、Summary

（I）Structure outline

Starting system mainly includes battery, ignition switch, starter, starter relay and related lines.

Main components of charging system include: generator assembly (inbuilt voltage regulator), battery, battery

charging indicator light.

Starting System

As main component of starting system, starter consists of direct current motor, electromagnetic switch and

transmission mechanism. Direct current motor lead in current from battery and make driving gear wheel to turn;

transmission mechanism makes driving gear wheel mesh into flywheel gear ring, and also can automatically

disconnect after engine starting; starter circuit is controlled by electromagnetic switch.

Starting system has 2 separate circuits: one is to provide high current to starter, the other is low current control

circuit which controls starter relay.

Charging System

Main function of generator is to provide power to all electrical equipment (except starter) when engine running

normally, and also charge battery. Generator mainly consists of 5 parts: rotor, stator, voltage regulator, end cover.

The rotor and stator generate alternating current with electromagnetic cutting principle, generated alternating current

is transformed into 14V stabled direct current by rectification and voltage stabilization of voltage regulator.

Generator is driven by engine through engine belt and pulley device.

Battery

The vehicle uses free-maintenance battery, whose difference with traditional battery is there is no vent plug on

battery cover, and battery is completely sealed except small vent holes on both sides of battery. Small quantity of

gas produced by battery can be released from vent holes, small amount of gas will be released when electrolyte

inside battery has chemical reactions, and if there is no exhaust vent, internal pressure will increase continuously

along with air increase, and battery shell will crack down when pressure exceeds its limitation.

Compared to regular battery, free-maintenance battery has following advantages:

- No need to add water during battery service life.

- Overcharge protection.

- Power leakage is not as easy as regular battery.

- Smaller weight and volume, large capacity.

Battery has 3 main functions in whole electrical system:

- Supply starting power when engine starting.

- Work as electrical system voltage stabilizer.

- When generating capacity of generator can’t satisfy need of electrical system, battery can supply power in a

certain period of time.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Starting and Charging System

Component Position

1. Battery 2. Starter 3. Generator

（II）Operating Principle

Operating principle of starter: Turn ignition switch to “START” → Contact plate connects electromagnetic

switch bolt (at the same time shifting fork knockout gear wheel and mesh with flywheel) → Battery positive

electrode (+) supplies power, main current flows into commutator from positive electrode brush → Rotor rotates

under the action of magnetic field → (Drive planet wheel to turn) → small gear wheel move forward along drive

shaft spline → Gear drive flywheel to turn → engine starts to work.

Operating principle of generator: Generator provides direct current voltage power to vehicle electrical system

and keep battery in charging state. Output of voltage is controlled by voltage regulator. When turn ignition switch
to “START”, current flows into excitation coil, which is initially motivated. When stator coil starts generating
electricity after engine starting, excitation coil is activated by output current from stator coil. Terminal “B” supplies

power to vehicle electrical system, and supply charge power to battery. Voltage regulator checks input voltage at
“S” terminal, and controls output voltage accordingly. If excitation current increases, output power of alternating
current generator increases, otherwise it decreases. When battery voltage (voltage of “S” terminal of alternating

current generator) reaches about 14.4V regulating voltage, excitation current is cut off. When battery voltage drops

below regulating voltage, voltage regulator regulates output voltage by controlling excitation current to maintain it

in constant level.

When ignition switch is turned on and engine not start, power supply connect to terminal of combination meter

charging indicator light through indoor electrical box, to combination meter terminal, through “L” terminal of

generator to “E” terminal to grounding joint, at the same time charging indicator light will be on.

After starting engine, when generator can work normally, voltage of power supply terminal of charging

indicator light is close to “L” terminal of engine, charging indicator light is off. If charging indicator light is still on

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Starting and Charging System

when engine running, it indicates there is fault. If there is no voltage or too high voltage when engine working,

indicating function of voltage regulator will start, and charging indicator light will be on.

Electrical Schematic Diagram

（III）Technical Parameter

Battery Specification

No.

Application

Description

Cool starting current

433A （SAE）

20 hours rate capacity

55Ah

Rated voltage

12V

Starter Specification

No.

Application

Description

Voltage

12V

Power

1.2KW

Generator Specification

No.

Application

Description

Current

90A

Voltage

14V

（IV）Torque Parameter

No.

Tighten part name

Torque （N·m）

Generator regulating nut

20~25

Battery

Starting
switch

Generator

Combinati
on meter

Anti-theft
relay

Neutral

gear

sensor (MT)

Starting
relay

Starter

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Starting and Charging System

Generator square-head bolt tighten nut

42~52

Battery pressing plate fixed nut

5~8

Generator power supply wiring harness fixed nut

10~14

（V）Maintenance Caution

Before maintaining any electrical component, ignition switch should be in “OFF”, and all electrical load must

be “OFF”, unless there is other description in operating procedure. If tool or device is easy to contact with exposed

energized electrical terminals, battery negative electrode should be disconnected. Violation of these security notice

could lead to personal injury or vehicle component damage.

1. Start with auxiliary battery

1). If need to use auxiliary and cross-wiring to start engine, please ensure to use 12V auxiliary battery. After

connecting battery cross-wiring, ensure cross-wiring is clamped to battery terminal and in good connection.

2. Method to prevent battery over-charging

1). Should always keep battery surface (especially top) clean and dry, connecting part of terminal should be

clean and tightened; if not use vehicle for a long period, battery negative electrode should be disconnected, and

check battery charging state periodically.

II、Troubleshooting

（I）Troubleshooting List

1. Check whether there is after-sales installation which will affect starting, charging or ignition system.

2. Check system components those are easy to be seen or contacted to check whether there is obvious damage

or easy to cause damage.

3. Check whether battery is installed correctly.

4. Test condition of battery, whose voltage should not be less than 11.5V.

5. Check whether there is damage on relevant wire, and check whether connections of starter motor, starter

electromagnetic switch, starting switch, battery and all relevant ground are reliable.

6. Check whether installation of generator is loosen or improperly installed, and whether driving belt tension

is normal or there is possibility for slip.

No.

Fault

phenomenon

Fault reason analysis

Solution

Remark

Starting
abnormal

Engine ignition, fuel system fault

Check engine ignition, fuel system

Refer to “Starter
not work”

Starter power supply fault

Check starter power supply

Starter fault

Replace starter

Starter electromagnetic switch fault

Replace starter electromagnetic switch

Engine mechanical binding

Check related machinery components
of engine

Starter electromagnetic switch power
supply circuit fault

Check related circuit

Starter ground wire fault

Check ground circuit

Starter control power supply circuit fault

Check related circuit

Starting relay fault

Replace starting relay

Anti-theft control system fault

Maintain anti-theft control system

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Starting and Charging System

Starting switch fault

Replace starting switch

Starter can’t
stop working

Starting relay fault

Replace starting relay

Starter fault

Replace starter

Starter switch fault

Replace starting switch

Starter noise

Flywheel gear ring damage (Gear crack,
missing or abrasion etc.)

Replace flywheel

Flywheel damage (flywheel deformation)

Replace flywheel

Starter fault (gear crack or abrasion, axle
sleeve abrasion)

Replace starter

Charging
indicator light
always on

Generator L terminal circuit fault

Check related circuit

Ground wire of combination meter power
supply fault

Check related circuit or replace
combination meter

Generator power supply circuit fault

Check related circuit

Generator fault

Replace generator

Charging
indicator light
not on

Generator L terminal circuit fault

Check related circuit

Generator fault

Replace generator

Ground wire of combination meter power
supply fault

Check related circuit or replace
combination meter

Generator noise

Generator fault

Replace generator

Generator installation fault

Install generator again

Generator belt fault

Install again or replace

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Starting and Charging System

（II）Troubleshooting Flow Chart

Starter not work (MT)

Fault phenomenon:
Starter not work

Check voltage of starter B+
terminal voltage
Standard

voltage

value:

11V-14V

Whether

accord

with standard value

Whether

accord

with standard value

Whether

accord

with standard value

Whether

accord

with standard value

Ignition switch to “ST”, check
voltage of starter wiring
harness

connector

B03-1

terminal
Voltage standard value: 11V-
14V

Check voltage of starter relay
ER01-30 terminal voltage
Standard voltage value: 11V-
14V

Check voltage of starter relay
ER01-85 terminal voltage
Standard voltage value: 11V-
14V

Short circuit starting relay
ER01-30/ER01-87 by special
short

connector.

Observe

working condition of starter

Check wiring harness between
starting relay ER01-86 and ECU
and ECU control fault

Fault removed

Check  wiring  harness  fault
between  starting  relay  ER01-
87  and  starter  wiring  harness
connector

Check state of fuse EF02 and
circuit between starting relay
ER01-85 terminal and main
relay

Check state of fuse ESF07 and
circuit between starting relay
ER01-30 terminal and B+

Replace starter

Maintain circuit between
starter B+ terminal and
battery

Whether starter works

Yes

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Starting and Charging System

Starter not work (CVT)

Fault phenomenon:
Starter not work

Check voltage of starter B+
terminal voltage
Standard voltage value: 11V-14V

Ignition switch to “ST”, check
voltage of starter wiring harness
connector B03-1 terminal
Voltage standard value: 11V-
14V

Check voltage of starter relay
ER01-30 terminal voltage
Standard voltage value: 11V-
14V

Whether

accord

with standard value

Whether

accord

with standard value

Maintain circuit between
starter B+ terminal and
battery

Replace starter

Check state of fuse ESF07 and
circuit between starting relay
ER01-30 terminal and B+

Yes

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Content .. 1 2 ..