Isuzu N-Series. Service manual - part 836

 

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Isuzu N-Series. Service manual - part 836

 

 

MANUAL TRANSMISSION 7B-5

6. Fix the filler plug to the specified torque.

Tighten:
Filler plug to 39 N

⋅m (4.0 kg⋅m / 29 lb⋅ft)

Inspection and Adjustment of The Gear Control

1. Shift the shift select external lever of the transmis-

sion side to neutral.

2. Measure the dimension (L) between the center of

the change lever play and the instrument panel.
L dimension

Standard cab model = 247 

± 15 mm (9.72 ± 0.6 in)

Wide cab model = 283 

± 15 mm (11.1 ± 0.6 in)

3. When the L dimension is out of specification, adjust

it by the following:

• Remove the change lever knob.
• Remove the boot.
• Remove the console box assembly.
• Remove the shift select cable at the change le-

ver side.

• Shift the shift select external lever of the trans-

mission side to neutral.

• Loosen the lock nut of the shift cable, and in-

stall it by adjusting the cable length and making
the L dimension become within specification.

• Fix the lock nut.

Tighten:
Lock nut to 6 N

⋅m (0.6 kg⋅m / 4 lb⋅ft)

• Loosen the lock nut of the select cable joint, ad-

just the select cable length to make the change
lever select direction (right and left direction) tilt
a little (2.7

°) to the left against the vertical direc-

tion, and then joint the change lever.

• Fix the lock nut.

Tighten:
Lock nut to 6 N

⋅m (0.6 kg⋅m / 4 lb⋅ft)

• Install the console box, the boot and the

change lever knob.

Oil Capacity

L (US qt/Imp qt)

6MT

5MT

Normal

3.5 (3.7 / 3.1)

2.8 (3.0 / 2.5)

4WD

3.5 (3.7 / 3.1)

With front PTO

5.5 — 6.0 (5.8 — 

6.3 / 4.8 — 5.3)

With side PTO

3.8 (4.0 / 3.3)

3.1 (3.3 / 2.7)

With side PTO
(4WD)

3.8 (4.0 / 3.3)

N7A0002E

Legend

1. Transmission side
2. Joint ball
3. Change lever side

N7A0279E

7B-6 MANUAL TRANSMISSION

Legend

4. Transmission side
5. Turn buckle
6. Lock nut

N7A0280E

MANUAL TRANSMISSION 7B-7

ON-VEHICLE SERVICE

Change Lever

Components

Removal

1. Remove the change lever knob.
2. Remove the gear control cover.
3. Disconnect the change lever and cable from the

shift & select cable.

4. Remove the change lever assembly.

• Remove the parking brake cable from the

bracket and put it aside, remove the bracket se-
curing bolt and nut, and then remove the
change lever assembly with the bracket.

Installation

1. Install the change lever assembly.
2. Install the shift & select cable.

Legend

1. Change lever knob

6. Shift & select cable

2. Gear control cover

7. Clip

3. Change lever assembly

8. Shift & select cable

4. Snap pin

9. Lock washer

5. Plain washer

10. Nut

N7A0281E

7B-8 MANUAL TRANSMISSION

• Adjustment should be done after fixing the shift

cable securing nut to the specified torque.

• Install the parking brake cable to the bracket.
• For adjustment, refer to MANUAL TRANSMIS-

SION MECHANISM.

Tighten:
Shift cable securing nut to 21 N

⋅m (2.1 kg⋅m / 15 lb⋅ft)

3. Install the gear control cover.
4. Install the change lever knob.

Gear Control Cable

Components

Legend

1. Change lever knob

8. Grommet

2. Gear control cover

9. Grommet retainer 

3. Change lever assembly

10. Clip

4. Snap pin

11. Shift & select cable

5. Plain washer

12. Lock washer

6. Shift & select cable

13. Nut

7. Grommet seat

N7A0282E

 

 

 

 

 

 

 

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