Harley Davidson FLHRC 2006. Maintenance & Repair Manual - page 41

 

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Harley Davidson FLHRC 2006. Maintenance & Repair Manual - page 41

 

 

HOME
Test 3.14
FOB SIGNAL TO TSSM WEAK OR FAILS
Correct key fob for vehicle?
YES
NO
Does left turn
Obtain correct fob or replace
signal function?
fob. Verify fob is synchronized
to vehicle’s TSSM.
YES
NO
Replace fob battery and
See Section 3.15 TURN
retest. See Section 3.25
SIGNAL ERRORS.
TSSM MAINTENANCE.
Does fob work?
YES
NO
System
Attempt to assign new fob
1
OK.
to TSSM and retest.
Does fob work?
6755
YES
NO
System
Replace TSSM.
OK.
Learn password and
perform setup.
6756
6757
2006 Touring: TSM & TSSM
3-45
HOME
TURN SIGNAL ERRORS
3.15
GENERAL
The turn signals will automatically cancel either based on the
speed/acceleration of the vehicle or based upon turn comple-
tion. See Section
3.4 TSM/TSSM TURN SIGNAL FUNC-
TIONS.
For turn signal diagnostics, refer to Table 3-20.
Job/Time Code Values
Dealership technicians filing warranty claims should use the
job/time code values printed in bold text underneath the
appropriate repair.
DIAGNOSTICS
f2323x8x
Diagnostic Tips
Figure 3-26. TSM/TSSM
DTC B1121 and B1122 will illuminate the security lamp.
DTC B1141 will not illuminate the security lamp.
When the TSM/TSSM is in four-way flasher mode, a fault
on either the left or right turn lamp output will not cause
either DTC B1121 and DTC B1122 to be set. If fault
occurs on both left and right outputs, then both DTC
B1121 and DTC B1122 will be set.
When the TSM/TSSM detects an over current (or short to
ground) condition, it will turn off the turn lamp outputs.
The outputs will be automatically reactivated once the
fault is removed.
Table 3-20. Turn Signal Errors
START WITH
SYMPTOM
DTC(S)
FLOW CHART
Turn signals will not cancel upon turn completion
Turn Signal Error 1A (Part 1 of 2)
N/A
Turn signals cancel erratically
Turn Signal Error 1A (Part 2 of 2)
N/A
Turn signals will not flash, 4-way flashers inoperable
Turn Signal Error 2A
B1121, B1122, B1141
Left or right turn signals flash at double the normal rate
Turn Signal Error 3A
N/A
while all bulbs are working
3-46
2006 Touring: TSM & TSSM
TSM/TSSM
BATTERY
1
BN/GY
OPTIONAL SECURITY
IGNITION
2
GY
SIREN
VSS/SERIAL DATA LINK
3
LGN/V
SECURITY INDICATOR
4
BN/V
LEFT TURN FEED
5
V
RIGHT TURN FEED
6
BN
IGNITION SWITCH LEGEND (HDI)
RIGHT TURN SW INPUT
7
W/BN
BK
LEFT TURN SW INPUT
8
W/V
"X" INDICATES CONTINUITY
[142A]
BK
MAXI-FUSE
BETWEEN LEAD WIRES
START RELAY CONTROL
9
TN/GN
SWITCH
IN POSITION INDICATED
IGNITION ENABLE
10
40 A
POSITION
ALARM SIGNAL
11
LGN/BN
RED/
RED/
GROUND
12
BK
A B C
RED
GRAY
BLACK
BATTERY
LOCK
X
[30A]
[30B]
[142B]
R
OFF
X
TURN SIGNAL/
IGN
X
X
X
TURN SIGNAL SECURITY
MODULE
[128A]
[128B]
ACC
X
X
GN
[5B]
[33D] [33C]
5
LGN/V
B A
[33B]
STARTER
ECM
1
A
R
2
B
R/GY
3
12
C
R/BK
D
IGNITION
RIGHT LEFT
JUMPER HARNESS
SWITCH, HDI
ICM
GROUND STUD
(LOCATED IN
12
FRONT OF BATTERY)
BK
R/BK
86
11
W/V
85
10
W/BN
BK
9
R
30
TO
8
BN
[64B]
87A
INTERCONNECT
7
V
3D
BATTERY
3C
87
HARNESS
6
BN/GY
R
[126B]
[126A]
[1A]
5
4
KEYSWITCH IGN RELAY
3
2
[33B]
1
[1B]
[33A]
(BK)
R
A
A
R
1F
IGNITION
1E
R/GY
B
B
R/GY
12
GY
R/BK
R/BK
C
11
C
R/BK
10
D
D
TO
9
IGNITION
8
INTERCONNECT
7
SWITCH, DOM
HARNESS
6
START RELAY
(2A)
5
4
TN/GN
S
85
3
BK/R
U
86
IGNITION SWITCH LEGEND (DOM)
R/GY
E
30
2
BK/R
T
87A
"X" INDICATES CONTINUITY
1
GN
K 87
SWITCH
BETWEEN LEAD WIRES
[2B]
POSITION
IN POSITION INDICATED
RED
RED/
RED/
(GY)
[123B]
[123A]
GRAY
BLACK
LOCK
X
OFF
X
IGN
X
X
X
ACC
X
X
[156A]
1 2 3 4
5 6
1
2
3
4
5
6
7
8
9 1011 12
[39B]
1 2 3 4
5 6
[7A]
[156B]
1 2 3
4 5 6 7
8
MAIN FUSE BLOCK
INTERCONNECT
HARNESS
TO REAR
LIGHTING
[7B]
P&A
IGN
RADIO PWR
10A
BRAKE
BRAKE
RELAY
RELAY
15A
15A
BATTERY
RADIO MEM
15A
15A
15A
P&A
ACCESS.
CRUISE/BRK
15A
15A
15A
15A
HEADLAMPS IGN
LIGHTS
INSTRUMENTS
SPEEDOMETER
BATTERY
R
SPEEDOMETER
MAXI-FUSE
1 2
3 4
5
6
7 8
9 101112
ICM
ECM
[39B]
STARTER
40 A
12
5
[128]
[5B]
RIGHT
B A
LEFT
GROUND
STUDS
[64B]
BATTERY 15A
3C
3D
BN/GY
R
IGNITION
OPTIONAL
POWER
A
BN/GY
SWITCH (REAR VIEW)
SECURITY
SIGNAL
B
LGN/BN
IGN: 15A
SIREN
GROUND
C
BK
GY
1F
1E
R/BK
[33A]
[142A]
[142B]
A B I
[33B]
2D
ACCY: 15A
2C
O/W
R/GY
P&A: 15A
R/GY
2J
5
IGNITION SWITCH LEGEND
GN
3H
3
POSITION
A RED/GREY
I RED/BLACK
B RED
3J
ACCESSORY
TN/GN
1
OFF
[24A]
IGNITION
2H
2
1
O/W
TO LEFT
2
HAND
3
4
START
CONTROLS
5
W/V
RELAY
6
[7A]
BN
1
2
V
3
TO REAR
BK
4
LIGHTS
[22A]
5
(7B)
1
O/W
6
2
7
TO RIGHT
3
BK
8
HAND
CONTROLS
4
5
W/BN
6
TURN SIGNAL/SECURITY
MAIN FUSE BLOCK
MODULE
[30A]
[30B]
TS/TSSM
BATTERY
1
BN/GY
IGNITION
2
GY
VSS / SERIAL DATA LINK
3
LGN/V
P&A
IGN
SECURITY INDICATOR
4
BN/V
BRAKE
BRAKE
LEFT TURN FEED
5
V
RELAY
RELAY
RIGHT TURN FEED
6
BN
BATTERY
15A
RIGHT TURN SWITCH INPUT
7
W/BN
START
LEFT TURN SWITCH INPUT
8
W/V
[21A]
START
RELAY
START RELAY CONTROL
9
TN/GN
RELAY
15A
15A
15A
IGNITION ENABLE SIGNAL
10
1 2
3 4
5 6
7
8
P&A
ACCESS.
CRUISE/BRK
ALARM SIGNAL
11
LGN/BN
GROUND
BK
TO INDICATOR
15A
15A
15A
15A
12
LAMPS
HEADLAMPS IGN
LIGHTS
INSTRUMENTS
[31A]
1
BK
TO FRONT
2
BN
3
TURN
4
SIGNALS
5
V
6
BK
HOME
Diagnostic Notes:
hd41354
All Turn Signal Flow Charts
The reference numbers below correlate with the circled num-
bers on the turn signal flow charts.
NOTE
See Figure 3-30. To connect the SPEEDOMETER TESTER
(Part No. HD-41354) to the 3-place vehicle speed sensor
connector [65], fabricate an adapter harness using the follow-
ing parts:
Two Deutsch 3-place socket housings (Part No. 72113-
94BK) and six socket terminals (Part No. 72191-94).
Figure 3-29. Speedometer Tester
Deutsch 3-place pin housing (Part No. 72103-94BK) and
three pin terminals (Part No. 72190-94).
f1437a8x
Six lengths of 18 gauge wire, each 6.0 in. (15 cm) long.
1.
Gain access to vehicle’s TSM/TSSM. Perform the follow-
ing procedure:
a. See Figure 3-31. Position TSM/TSSM in same ori-
entation it is mounted on vehicle. Turn on ignition
switch. Turn on 4-way flashers by depressing both
left and right turn signal switches simultaneously.
Turn ignition off; 4-way flashers should continue to
flash.
Deutsch Pin
b. Tilt module greater than 45 degrees to the left.
Housing
c. Repeat step a.
Deutsch Socket
Housings
d. Tilt module greater than 45 degrees to the right.
Figure 3-30. Adapter Harness
2.
Connect SPEEDOMETER TESTER
(Part No. HD-
41354) to connector [65B]. Turn on ignition switch. set
10095B
RUN/STOP switch to the RUN position. Use SPEEDOM-
ETER TESTER to input a signal which duplicates a
speed greater than or equal to 20 MPH (32.2 KPH).
Enter 528 into the tester. If turn signals are working cor-
rectly, they will flash 20 times and then cancel.
3.
To enable diagnostic mode, See Section 3.10 SPEED-
OMETER SELF DIAGNOSTICS.
4.
Connect BREAKOUT BOX (Part No. HD-42682) (gray)
45o
45o
between TSM/TSSM connector [30A] and wiring harness
connector [30B]. See Section 3.11 BREAKOUT BOX:
TSM/TSSM.
5.
Closely inspect handlebar controls for pinched wiring.
6.
Remove BREAKOUT BOX (Part No. HD-42682) (gray)
from between TSM/TSSM connector [30A] and wiring
harness connector [30B]. Reconnect [30].
7.
Connect BREAKOUT BOX (Part No. HD-42682) (black)
Figure 3-31. Tilting TSM/TSSM
between wiring harness connector [24A] and left hand
control harness connector [24B]. On FLHR/C/S use 6-
control harness connector [22B]. On FLHR/C/S use 6-
pin Harness Adapters (Part no. HD-42962) to mate han-
pin Harness Adapters (Part no. HD-42962) to mate han-
dlebar controls to Breakout Box.
dlebar controls to Breakout Box.
8.
Connect BREAKOUT BOX (Part No. HD-42682) (black)
9.
Check for corrosion at rear lighting harness connector
between wiring harness connector [22A] and right hand
[7], front lighting harness connector [31] and TSSM [30].
2006 Touring: TSM & TSSM
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HOME
Turn Signal Error 1A (Part 1 of 2)
WILL NOT CANCEL UPON TURN COMPLETION
Is TSM/TSSM mounted properly?
YES
NO
Check if TSM/TSSM is configured for
Mount
solo or side car operation. See Section 3.3
correctly.
TSM/TSSM VEHICLE DELIVERY.
Proper configuration?
YES
NO
Select proper
1
Do 4-way flashers cancel in both directions?
vehicle
configuration.
YES
NO
Replace TSM/TSSM.
Perform setup and
Activate either turn signal. Turn signals
password learn.
should cancel after 20 flashes.
2
Do turn signals cancel?
6773
YES
NO
Does speedometer
register vehicle speed?
YES
NO
STOP
Go to Turn Signal
Replace TSM/TSSM.
Refer to Section 2.2 INITIAL
3
Error 1A (Part 2 of 2).
Perform password learn
DIAGNOSTIC CHECK:
and setup.
SPEEDOMETER.
6773
3-50
2006 Touring: TSM & TSSM
HOME
Turn Signal Error 1A (Part 2 of 2)
CANCELS ERRATICALLY
Continued from Turn Signal Error 1A (Part 1 of 2).
Check for voltage between Breakout Box cavity 8
(gray) and ground at Breakout Box cavity 12 (gray):
with left turn signal switch depressed, wiggle harness
4
between TSM/TSSM and left handlebar switches while
monitoring for voltage fluctuations or changes in turn
signal flash pattern.
Check for voltage between Breakout Box cavity 7
(gray) and ground at Breakout Box cavity 12 (gray):
with right turn signal switch depressed, wiggle harness
between TSM/TSSM and right handlebar switches
while monitoring for voltage fluctuations or changes in
turn signal flash pattern.
Are voltage fluctuations present?
YES
NO
Check for voltage between Breakout Box cavity 8 (gray)
Locate and repair
5
and ground at Breakout Box cavity 12 (gray): with left turn
intermittent open.
signal switch NOT depressed, wiggle harness between
TSM/TSSM and left handlebar switches while monitoring
for voltage fluctuations or turn signal activation.
Check for voltage between Breakout Box cavity 7 (gray)
and ground at Breakout Box cavity 12 (gray): with right turn
signal switch NOT depressed, wiggle harness between
TSM/TSSM and right handlebar switches while monitoring
for voltage fluctuations or turn signal activation.
Are voltage fluctuations present?
YES
NO
Locate and repair
Turn ignition switch OFF.
5
intermittent short to
Check for continuity between Breakout Box cavity 8
voltage.
(gray) and ground at Breakout Box cavity 12 (gray):
with left turn signal switch depressed, wiggle harness
between TSM/TSSM and left handlebar switches.
Check for continuity between Breakout Box cavity 7
(gray) and ground at Breakout Box cavity 12 (gray):
with right turn signal switch depressed, wiggle har-
ness between TSM/TSSM and right handlebar
switches.
Is continuity present at any time?
YES
NO
Locate and repair
System OK.
intermittent short to
Review turn signal cancellation
ground.
function with customer. See
AUTOMATIC CANCELLATION
under Section 3.4 TSM/TSSM
TURN SIGNAL FUNCTIONS.
2006 Touring: TSM & TSSM
3-51
HOME
Turn Signal Error 2A
WILL NOT FLASH, 4-WAY FLASHERS INOPERABLE: DTC B1121, B1122, B1141
Turn ignition switch ON.
Are turn signal lamps on continuously?
YES
NO
Check for voltage on Breakout Box
4
cavity 5 (gray) (left turn signals) or
Activate 4-way flashers.
cavity 6 (gray) (right turn signals) with
Do any lamps illuminate?
TSM/TSSM disconnected from Break-
out Box.
Is battery voltage present?
YES
NO
YES
NO
Connector [30]
mated fully?
Locate and repair
Replace TSM/TSSM.
STOP
short to voltage.
Learn password and
perform setup.
6790
Go to Turn Signal
6791
Error 2B.
YES
NO
Place red meter lead at cavity 1
Mate
4
(gray) and black meter lead at
connector.
cavity 12 (gray) of Breakout Box.
Is battery voltage present?
6792
YES
NO
Move red meter lead to
cavity 2 of connector [30].
Battery voltage present?
STOP
Go to Turn Signal
Error 2C.
YES
NO
Check for voltage at
ignition fuse. Battery
STOP
voltage present on both
terminals?
Go to Turn Signal
Error 2D.
YES
NO
Locate and repair
open on gray wire
STOP
between ignition fuse
and TSM/TSSM.
6793
For carbureted models,
go to Section 4.11 NO
SPARK/NO ICM POWER.
For EFI models go to
Section 5.11 NO ECM
POWER.
3-52
2006 Touring: TSM & TSSM
HOME
Turn Signal Error 2B
WILL NOT FLASH, 4-WAY FLASHERS INOPERABLE: DTC B1121, B1122, B1141
Continued from Turn Signal Error 2A or
Turn Signal Error 2D.
Inspect bulbs on side that will not flash.
Are the bulbs OK?
YES
NO
Place jumper wire between
Replace bulbs
6
cavities 1 and 6 of Breakout Box.
as necessary.
Do the right turn signals (front and
rear) illuminate?
6796
YES
NO
Place a jumper wire between
Check for continuity between
cavities 1 and 5 of Breakout Box.
cavity 6 of Breakout Box and
Do the left turn signals (front and
lamps (front and rear). Conti-
rear) illuminate?
nuity present?
YES
NO
YES
NO
Check for continuity
Repair open
Repair open between
between cavity 5 of
ground circuit.
lamps and TSM/TSSM
STOP
Breakout Box and
connector [30].
lamps (front and rear).
6797
Continuity present?
6798
Go to Turn Signal
Error 3A.
YES
NO
Repair open
Repair open between
ground circuit.
lamps and TSM/TSSM
connector [30].
6799
6800
2006 Touring: TSM & TSSM
3-53
HOME
Turn Signal Error 2C
WILL NOT FLASH, 4-WAY FLASHERS INOPERABLE: DTC B1121, B1122, B1141
Continued from
Turn Signal Error 2A.
Check resistance to ground on
Breakout Box cavity 12 (gray).
Is resistance less than 1 ohm?
YES
NO
Check for 12 volts at both
Repair poor
terminals of 15 amp battery fuse.
ground.
Proper voltage present at
both terminals?
6805
YES
NO
Repair open in BN/GY wire
between battery fuse and TSSM.
6806
1 Terminal.
Neither terminal.
Replace
Repair open between 40 amp
fuse.
maxi fuse and fuse block.
6807
6808
3-54
2006 Touring: TSM & TSSM
HOME
Turn Signal Error 2D
WILL NOT FLASH, 4-WAY FLASHERS INOPERABLE: DTC B1121, B1122, B1141
Continued from
Turn Signal Error 2A.
Check for 12 volts at Breakout Box cavity 7
(gray) with right turn button pressed.
Is proper voltage present?
YES
NO
6
Check for 12 volts at Breakout Box
Is 12 volts present at Breakout
cavity 8 (gray) with left turn button pressed.
Box cavity 5 (black) with right
Is proper voltage present?
8
turn button pressed?
YES
NO
YES
NO
6
Is 12 volts present at Break-
Repair open
Check for continuity to ground at
STOP
7
out Box cavity 5 (gray)* with
between connector
Breakout Box cavity 5 (black).
left turn button pressed?
[22] and TSSM.
Is continuity present?
6813
Go to Turn Signal
Error 2B.
YES
NO
YES
NO
Repair open
Check for continuity to
Repair short
Is 12 volts present at
between connector
ground at Breakout Box
to ground.
Breakout Box cavity 1
[24] and TSSM.
cavity 5 (gray)*.
(black)?
Is continuity present?
6814
6810
YES
NO
YES
NO
Replace turn
Repair open between
signal switch.
connector [22] and
Is 12 volts present
fuse block.
Repair short
at Breakout Box
6815
to ground.
cavity 1 (gray)*?
6816
6814
*Black on FLHR/C/S models
YES
NO
Replace turn
Repair open between
signal switch.
connector [24] and
fuse block.
6811
6812
2006 Touring: TSM & TSSM
3-55
HOME
Turn Signal Error 3A
FLASH AT DOUBLE NORMAL RATE, ALL BULBS WORKING
Determine correct part number for
all installed turn signal bulbs and verify
against parts installed on motorcycle.
Correct parts installed?
YES
NO
Check for corrosion
Replace with
9
on bulbs and/or sockets.
correct bulbs.
Corrosion present?
6820
YES
NO
Remove corrosion with a wire
Check for corrosion
brush. Install ELECTRICAL
on all lamp connection
CONTACT LUBRICANT (Part
terminals. Corrosion present?
No. 99861-02) in bulb sockets.
Do lamps flash at normal rate?
YES
NO
YES
NO
Clean corrosion from
Replace TSM/TSSM.
wires and terminals.
Learn password (if
Do lamps flash at
needed) and perform
System
Clean or replace bulb.
normal rate?
setup.
OK.
Do lamps flash
at normal rate?
6824
6821
YES
NO
YES
NO
System
Replace TSM/TSSM.
System
Replace lamp
OK.
Learn password (if
OK.
assembly.
needed) and perform
6822
setup.
6822
6823
6824
3-56
2006 Touring: TSM & TSSM
HOME
DTC B0563
3.16
GENERAL
DIAGNOSTICS
Battery Voltage High
Diagnostic Tips
The TSM/TSSM continually checks the battery voltage during
This DTC may set when the vehicle is placed on a bat-
IGN/OFF and IGN/RUN power modes. If the voltage exceeds
tery charger, on fast charge, for a long period of time.
16.0 volts for more than 5.0±0.5 seconds, the TSM/TSSM
sets DTC B0563.
The TSSM does not illuminate the security lamp when
this DTC is set.
Diagnostic Notes
See Section 1.7 CHARGING SYSTEM tests in Section 1 to
correct. Problem may be faulty voltage regulator.
2006 Touring: TSM & TSSM
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HOME
DTC B1131, B1132
3.17
GENERAL
o0236xox
NOTE
This section applies only to those vehicles equipped with the
optional security system.
Alarm Output Low (DTC B1131) or
Alarm Output High (DTC B1132)
See Figure 3-32. An alarm cycle is activated when the TSSM
is connected, the siren has been armed by the TSSM and a
security event occurs. See Section 3.6 SECURITY SYSTEM
(TSSM) FUNCTIONS. Under normal armed operation, the
Figure 3-32. Siren
siren input (terminal B) is driven low by the TSSM to trigger
the audible alarm. When the siren input is driven high by the
TSSM the audible alarm stops.
Diagnostic Notes
The reference numbers below correlate with the circled num-
DIAGNOSTICS
bers on the Test 3.17 flow chart.
1.
Use BREAKOUT BOX (Part No. HD-42682) and HAR-
Diagnostic Tips
NESS CONNECTOR TEST KIT (Part No. HD-41404A),
gray pin probe and patch cord. See Section 3.11 BREA-
If the siren is armed and the internal siren battery is
KOUT BOX: TSM/TSSM.
dead, shorted, disconnected, or has been charging for a
2.
Use HARNESS CONNECTOR TEST KIT (Part No. HD-
period longer than 24 hours, the siren will respond with
41404A), gray socket probe and patch cord.
three chirps on arming instead of two.
3.
Having the correct multimeter ohm scale is important for
The internal siren battery may not charge if the vehicle’s
this test. Some meters may read infinity for high ohm val-
battery is less than 12.5 volts.
ues. If this is the case, check your ohm scale and retest.
If the siren does not chirp, two or three times, on a valid
arming command from the TSSM, the siren is either not
connected, not working, or the siren wiring was opened
or shorted while the siren was disarmed.
If the siren enters the self-driven mode where it is pow-
ered from the siren internal nine-volt battery, the turn-sig-
nal lamps will not alternately flash. If the TSSM activates
the siren, the turn-signal lamps will flash. If the siren has
been armed and a security event occurs, and the siren is
in self-driven mode, the siren will alarm for 20 to 30 sec-
onds and then turn off for 5 to 10 seconds. This alarm
cycle will be repeated ten times if the siren is in the self-
driven mode.
If the siren does not stop alarming after it has been
armed, then either the TSSM output or siren input may
be shorted to ground, or the siren vehicle battery con-
nection is open or shorted to ground, or the siren vehicle
ground connection is open, or a security event has
occurred. See Section 3.6 SECURITY SYSTEM (TSSM)
FUNCTIONS for a description of alarm functions.
3-58
2006 Touring: TSM & TSSM
HOME
f2311x8b
Security
[142A] [142B]
Siren
(Optional)
Ignition
Key Switch:
FLHR/C/S
BN/GY
1
2
Lt GN/BN
3
BK
Ignition
A
B
C
[33A]
Key Switch:
All except
[33B]
FLHR/C/S
[134A] [134B]
A
B
C
Signal
A
B
C
D
[33A]
Sidecar
[33B]
BAS
A
B
C
D
(Optional)
R
R/BK
15 Amp
Ignition
Fuse
R
R
15 Amp
+
40 Amp
Battery
Battery
Maxi Fuse
Fuse
[30B]
1
2
3
4
5
6
7 8 9 10 11 12
1
2
3
4 5 6 7 8 9 10 11 12
[30A]
TSSM
Figure 3-33. Siren Circuit
Table 3-21. Wire Harness Connectors in Figure 3-33.
NO.
DESCRIPTION
TYPE
LOCATION
Cavity in Crossmember
[30]
TSM/TSSM
12-Place Deutsch
at Rear of Battery Box (Under Seat)
[134]
Sidecar BAS
3-Place Packard
Under Seat
[142]
Siren
3-Place Packard
Under Right Side Cover (Behind Electrical Bracket)
2006 Touring: TSM & TSSM
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Test 3.17
ALARM OUTPUT: DTC B1131, B1132
Check for battery voltage at
siren sensor connector [142B]. With
ignition ON, measure voltage between
terminal 3 (BK) and terminal 1 (BN/GY).
Is battery voltage present?
YES
NO
1
1
With ignition OFF, measure resistance
With ignition OFF, check continuity between
between siren connector [142B] Terminal 2
siren connector [142B] Terminal 3 and
and Breakout Box cavity 11 (gray).
Breakout Box cavity 12. Then measure
Is resistance less than 1 ohm?
continuity between siren connector [142B]
Terminal 1 and Breakout Box cavity 1.
Is continuity present?
YES
NO
YES
NO
Measure resistance between Breakout
Locate and repair
Box cavity 11 and chassis ground.
open on Lt GN/BN wire.
Is resistance less than 1 ohm?
Locate and repair
Repair
short between BN/GY
open wire.
and BK wires.
2
YES
NO
3
Locate and repair
Disconnect siren from Breakout Box.
grounded Lt GN/BN wire.
Measure resistance between siren
connector [142A] Terminal 2 and 3.
is resistance between 120,000-200,000
ohms with siren disconnected?
YES
NO
Connect siren to a known good
Replace
motorcycle. Arm and activate siren
siren.
to verify operation. Disarm siren.
Did siren operate correctly?
YES
NO
Replace TSSM. Learn
Replace
password and perform
siren.
setup.
Clear DTC’s using speedometer self diagnostics.
See Section 3.10 SPEEDOMETER SELF DIAG-
NOSTICS. Confirm proper operation with no
check engine lamp.
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2006 Touring: TSM & TSSM
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DTC B1134
3.18
GENERAL
FLHR/C/S
Starter Output High
Brake Light
With the TSM/TSSM disarmed, ignition ON and RUN/STOP
Relay [124]
switch set to RUN the starter relay is grounded. Battery volt-
age is applied to the starter relay and coil which are grounded
through the TSM/TSSM. This DTC is set when that ground is
not established through the TSM/TSSM.
DIAGNOSTICS
Starter
Relay [123]
f2210x8x
Diagnostic Notes
The reference numbers below correlate with the circled num-
bers on the Test 3.18 flow charts.
NOTE
FLHX, FLHT/C/U, FLTR
Check the wire tags for positive
identification of relays. Starter
1.
Connect BREAKOUT BOX (Part No. HD-42682) (gray) to
relay can be positively identified
wire harness connector [30] leaving TSM/TSSM discon-
by heavy gauge Green wire.
Ignition Keyswitch
nected. See Section 3.11 BREAKOUT BOX: TSM/TSSM.
Relay [126]
Starter
Relay [123]
f2192x8x
Figure 3-34. Locate Starter Relay
2006 Touring: TSM & TSSM
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Ignition
f2310x8x
switch:
FLHR/C/S
Ignition
switch:
[33A]
A B C
All except
[33B]
FLHR/C/S
A B C
[33A]
A B C D
[33B]
A B C D
Starter Relay
BK/R
TN/GN
R/GY
[62B]
To Right Handlebar
Switch [22]
R
R
+
40 Amp
Battery
Maxi Fuse
15 Amp
Battery
Fuse
[30B]
1
2
3
4 5 6 7 8 9 10 11 12
[30A]
1
2
3
4 5 6 7 8 9 10 11 12
TSSM
Figure 3-35. Starter/TSSM Circuit
Table 3-22. Wire Harness Connectors in Figure 3-35.
NO.
DESCRIPTION
MODEL
TYPE
LOCATION
Cavity in Crossmember
[30]
TSSM
All
12-Place Deutsch
at Rear of Battery Box (Under Seat)
FLHR/C/S
Fuse Block
Fuse Block (Under Left Side Cover)
[62]
Starter Relay
FLTR, FLHT/C/U
Relay Connector
Rear of Battery Box - Left Side (Under Seat)
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2006 Touring: TSM & TSSM
HOME
Test 3.18
STARTER OUTPUT HIGH: DTC B1134
Remove starter relay.
1
Check for voltage on
Breakout Box cavity 9 (gray).
Voltage present?
YES
NO
Locate and repair
Install starter relay.
short to voltage
Is voltage present on
on TN/GN wire.
Breakout Box
cavity 9 (gray)?
YES
NO
Replace
Replace TSM/TSSM.
starter relay.
Learn password and
perform setup.
Clear DTC’s using speedometer self diagnostics.
See Section 3.10 SPEEDOMETER SELF DIAG-
NOSTICS. Confirm proper operation with no
check engine lamp.
2006 Touring: TSM & TSSM
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DTC B1135
3.19
GENERAL
Accelerometer Fault
This DTC indicates a failure which requires replacement of
the TSM/TSSM.
NOTE
When DTC B1135 is set, the tip-over engine shutdown,
TSSM tamper alarm and bank angle sensors are disabled.
The security lamp will also illuminate on vehicles with security
systems.
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