Great Wall. Service manual for chassis and body (2006) - page 29

 

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Great Wall. Service manual for chassis and body (2006) - page 29

 

 

BE-55

 Body Electric System

CCL and Electric Rocker Gear System

Definition of the connecting wire of CCL

1. G/R (G/W) Turn lamp

Connected to the anode wire of the turn lamp (right ) on vehicle, it will output 12 V voltage

when it is in operation

2. O

w/b1)

Window-shutting signal output

This wire has one second of voltage output of 12V when the car door is locking. (top SY SJ)

3. No connection

4. G (Y) Unlocking output of CCL

Connected to the locking wire of actuator of CCL, and the normally closed contact in the

internal relay is the grounding wire.It will output 12 v voltage when locking with REMOTE

CONTROLLER or manually because the common spot of relay will contact the normally

opening contact.

5. Bl (G) Locking output of CCL

Connected to the locking wire of actuator of CCL, and the normally closed contact inside

the internal relay is the grounding wire.It will output 12 V voltage when locking with

REMOTE CONTROLLER or manually because the common sots of relay will contact

with the normally opening contact.

6. Gr (G/B) Turn lamp

Connected to the anode wire of left turn lamp of vehicle, it will output 12 v  Voltage when in

operation.

7. W (W) Manually controlled unlocking signal

The door lock control the locking process through the manual unlocking switch at left front

door, that is, under the locking condition, press the switch, the lock will be opened (the

switch will return to the connection situation automatically after pressing.

8. Br (R/B) Negative output of door switch

Connected to the car door lamp switch, it is connected to the grounding wire (the indoor

lamp will light when opening the door.

9. R/G (G/B) Rotating speed test

The car door will lock automatically when the vehicle reaches a certain speed.

10. W(R )

ACC test

Connect to the ACC wire, which will have 12 V voltage when the key is rotated to the ACC position.

11. R (R )

Power anode (12V)

Connect to the anode of accumulator on vehicle, in front of which should be set the fuse

so that the voltage will be no less than 10V when the starter is in operation.

12. B(B) Power cathode

Connect to the body (grounding wire), it should be short as possible as can because the

overlong wire will produce the interference source.

SY SJ

1

2

3

4

5

6

7

8

9

10

11

12

left turning light

manual switch locking signal

closing window output

none

door switch negative input

speed test

ACC test

power anode 12V

remote control opening lock output

power cathode

remote control closing lock output

12V

W

K

door switch

K

M

M

M

M

Items in the parenthesis is for SY diesel model

Items with 

 are configuration for SJ and top SY

BE-56

 Body Electric System

CCL and Electric Rocker Gear System

Diagram of electric rocker gear

Dr

main

auxiliary

1

2

3

4

5

1

2

3

4

5

1

2

3

4

5

1

2

3

4

5

main

auxiliary

main

auxiliary

1

2

3

4

5

1

2

3

4

5

1

2

3

4

5

1

2

1

2

3

4

5

6

7

8

9

10

1

2

1

2

4

3

5

2

1

3

4

5

1

2

2

1

3

4

R

N

2

3

4

5

2

1

2

1

3

4

5

2

1

3

4

5

1

2

1

2

3

4

5

electric window relay

ST

ON ACC

auxiliary

falling

stop

raising

main

falling

stop

raising

auxiliary

main

falling

stop

raising

falling

stop

raising

auxiliary

main

falling

raising

falling

stop

raising

right rear

left rear

right front

left

front

inhibitor switch

falling

stop

raising

stop

right front door switch

left front door switch

battery

fuse

ignition switch

ignition switch

electric rocker gear

left rear door switch

left rear door switch

BE-57

 Body Electric System

CCL and Electric Rocker Gear System

SF

right rear door switch

1

2

3

4

5

left rear door switch

1

2

3

4

5

right front door switch

1

2

3

4

5

left front door switch

1

2

3

4

5

6

7

8

9

10

11

12

13

ignition switch

1

2

3

4

5

6

7

U

9

10

electric rocker gear

1

2

2

1

5

2

3

1

4

2

1

2

5

1

4

3

1

2

5

2

1

4

3

2

1

12

7

13

1

3

4

2

electric window relay

ST

ON

ACC

battery

fuse

ignition switch

right rear

left rear

right

front

left

front

control lock

12

11

inhibitor switch

Diagram of electric rocker gear

BE-58

 Body Electric System

CCL and Electric Rocker Gear System

Diagram of electric rocker gear

SL SK SY

5

2

1

1

2

3

4

ST

ON ACC

N

O

P

Q

R

S

T

U

1

2

1

2

3

4

5

1

2

3

4

5

1

2

3

4

5

1

2

3

4

5

1

2

3

4

5

1

2

5

right rear

auxiliary

falling

stop

raising

main

falling

stop

raising

auxiliary

main

falling

stop

raising

falling

stop

raising

auxiliary

main

falling

raising

falling

stop

raising

inhibitor switch

falling

stop

raising

stop

battery

fuse

main

auxiliary

main

auxiliary

main

auxiliary

electric window relay

left rear

right front

left front

right front door switch

left front door switch

ignition switch

electric rocker gear

left rear door switch

ignition switch

N

2

3

4

5

4

3

left rear door switch

1

2

1

5

1

2

3

4

5

3

2

4

1

2

1

5

1

2

3

4

5

3

2

4

1

2

1

5

1

2

3

4

5

3

2

4

BE-59

Diagram of electric rocker gear

SJ Top-grade SY

2

1

4

3

5

1

6 2

6

1

5

2

1

4

3

2

1

Q

6

1

5

3

2

1

5

Q

6

1

10

 central control lock

left front

right front

left rear

right rear

1

2

1

2

3

4

5

6

1

2

3

4

5

6

1

2

3

4

5

6

1

2

3

4

5

6

7

8

9

10

fuse

battery

iocking switch

8

3

ACC

ON

ST

ignition switch

electric rocker gear

right rear door switch

left rear door switch

right front door switch

left front door switch

Body Electric System

CCL and Electric Rocker Gear System

BE-60

Inspection on Common Trouble

Trouble

Possible causes

Repairing approaches

Burned out fuse

Change and check whether there is

short circuit

Wiring failure

Seize-up of electric rocker gear

or mechanical lock

Failure of brush-rocker or lock

out device

Make reparation as required.

Make reparation as required.

Change

The indicating lamp of electric rocker gear

switch doesn

t work

Wiring failure

Failure of indicating lamp locates

interior side of switch

Make reparation as required.

Change

There is no electricity in the

Change the cell

remote controller

Both remote controller cannot

control the CCL

Glass cannot raise automatically after the

car door is locked (top SY SJ)

Wiring failure

Failure of Control case of CCL

Brush-rocker switch failure

Make reparation as required.

Change

Change

Body Electric System

CCL and Electric rocker Gear System

Electric rocker gears at four

doors don

t work

The CCL at four doors don

t work

Burned out fuse

Change and check whether there is

short circuit

The electric rocker gear or

CCL at one

door doesn

t work

One remote controller cannot c

ontrol the CCL

Controller box damage

Change

BE-61

Acoustical equipment system

The devices in this series is the vehicle-equipped acoustical receiver and recorder whose function is realized through

the electronic tuner and CD recorder, therefore, it can receive the amplitude modulation, frequency modulation and

stereo broadcast and can record the CD disc, what??s more, it is with the advanced electric anti-quaking, strong capability

of error correction, fashionable blue LCD liquid crystal digital display, and four-way power output. The device in this

series also has the characteristics such as low distortion, large output power and good performance of anti-interference,

broad frequency range and sweet sound, etc.

Diagram of Acoustical equipment system

 SF

fuse

ignition switch

ACC ON

ST

side-window aerial

CD device

loudspeaker

ignition switch

CD plugging element

plugging elements of rear

loudspeaker of CD device

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

1

2

3

4

5

5

4

1

2

3

5

3

8

4

9

7

5

6

1

7

Note: For Dr the antenna is the rod type.

battery

cigarette lighter

left front

right front

left rear

right rear

from small lamp relay

2

amplifier

Body Electric System

Acoustical Equipment System

BE-62

Diagram of acoustical equipment system (continued)

SL SK

SY SJ

fuse

ignition switch

ACC ON ST

4

1

small lamp

large lamp

6

6

2

5

9

P Q

8 1 3

O

5 7

receiver

receiver

1

2

3

4

5

6

7

8

9

1

2

3

4

5

4

3

2

1

5

6

7

8

ignition switch

combined switch

8

7

6

5

16

15

14

NP

12

11

4

3

2

1

9

10

fuse

ignition switch

ACC ON ST

4

1

small lamp

large lamp

6

1

6

2

5

9 3 4 8 1 3 2 5 7

CD device

CD device

1

2

3

4

5

6

7

U

9

1

2

3

4

5

ignition switch

4

3

2

1

R

6

8

combined switch

8

7

6

5

16

NR

14

13

12

11

10

9

2

3

4

N

receiver

small lamp relay

small lamp relay

electric aerial

CD device

battery

battery

fuse

fuse

7

Body Electric System

Acoustical Equipment System

BE-63

Trouble

Possible causes

Repairing approaches

Page

Receiver

CD recorder

Lack of power supply

Burned out fuse

Wiring failure

Change the fuse and check whether there is

short circuit;

Make reparation as required

Loudspeaker doesn

t work

Faalure of loudspeaker

Wiring failure

Chaange the loudspeaker;

Make reparation as required.

Do not read the tape or disc

Receiver failure or

Change the receiver or CD recorder

CD recorder failure

AM or FM doesn

t work

Receiver or CD recorder failure

Change the receiver or CD recorder

VCD

Non-opening of devices

Aerial failure

Wiring failure

Main machine failure

Change or repair it as required;

Make reparation as required.

Change the main device

Neither image nor sound is

broadcasted

Failure of main device;

converter box failure plus disc box

failure

Make inspection as required and change

the parts with failure

No image when backing up

Wiring failure

Failure of video camera

Conduct an inspection as required and

change the parts with failure

FM/TV failure

Failure of aerial amplifier

Weak signal from TV station

Make an inspection as required and change

the parts with failure

Screen cannot be turned over Unsuitable main device adjustment

Failure of main device

Adjust according to the application

instruction;change the main device

Disc box cannot be pushed

Failure of disc box

Make an inspection as required

outside

Bass speaker doesn

t work

Wiring failure

Failure of bass speaker

Make reparation as required.

Change the bass speaker.

Electric

aerial

Non-raising when receiver is

opened

Wiring failure

Failure of electric aerial

Make reparation as required.

Change the electric aerial

Falling seize-up

Wiring failure

Failure of electric aerial.

Make an inspection as required and change

the parts with failure.

BE-64

BE-64

BE-64

BE-65

BE-65

Inspection on Common Trouble

Body Electric System

Acoustical Equipment System

BE-64

Inspection on Common Trouble

k

v

k

k

v

ON

OFF

blue screen

black screen

(a)

Main engine cannot be opened

Ther is no action when pressing

the 

ower

key repeatedly

Check whether the voltage of

ACC and storage cell reaches

12 V

Check the fuse in power wire

or the power supply of the

entire vehicle

Failure of main

engine

(b)

No voice or image when broadcasting

NO CDC

displayed on

screen

Re-open the device

Check whether there is image

when backing up

Failure of main

engine

Be normal after

returning

Check the converter box works

normally (whether the lamp is

light or not)

Failure of converter

box

Failure of disc box

(c)

There is no image when backing up

There is no image in

video camera

Whether the screen display

is blue screen

Failure of video

camera

The backing up wire is not connected

well; reconnect it to the positive polar

of 12V of reverse gear

Body Electric System

Acoustical Equipment System

BE-65

Failure of disc box

v

k

k

ON

v

OFF

OFF

Invalid

Invalid

(d)

FM/TV failures

FM receiving effection is

not good

Whether the signal of local TV

station is weak

Pay attention to the

receiving location

Check whether the aerial

interface peels off

The receiving effection of

TV station is bad

Whether the signal of local

TV station is weak

Pay attention to the

receiving location

Check whether amplifier works

normally (the lamp is lighting )

Turn the amplifier switch to

ON

position

Search the TV station for

another time

Amplifier failure

(e)

disc box cannot be sent out

Disc box cannot be sent out

Press 

OPEN

key

Move the small window

shrapnel at bottom of disc box

then it can be sent out

Body Electric System

Acoustical Equipment System

BE-66

Mount of bass speaker and VCD

(a)

bass speaker

Connect the audio output wires of bass speaker with the sockets in bass speaker correspondingly according

to the wire color (red plugging element should be plugged in red socket, yellow plugging element in white

socket, the grounding wire (black), power wire (yellow) and signal wire (blue) should be fixed at the

corresponding positions (GND

12V

REM) on bass speaker tightly.

(b)

multi-disc VCD

The feed cables of VCD main device should be connected as marked, when connecting the plugging element

of wire harness of video camera (CAM) with the plugs on main device (CAM), notice should be taken on the

two arrow marks so as to prevent the plugging element damage; The audio output wire plugging elements (red

and yellow plugs) of bass speaker should be connected with the red and white sockets of mainframe (AV OUT);

the plugging elements of TV receiving input wire of amplifier should be connected with either of the plugging

elements(AV AN) of the mainframe; the plugging element (black and white ACC) of anode wire of power

supply should be connected with the red socket (ACC) of mainframe wire harness; grounding wire plugging

element (black GND) should connect with the black socket of mainframe wire harness; the plugs of audio input

wire of deci-disc data converter should be connected with the red and white socket on mainframe according

to the plugs color (the plugs (red, white CD OUT) of audio input wire of eight-disc box should be connected

with the red, white socket (CD IN) on mainframe according to the plug color, the yellow power wire plugging

element (BATT) should be connected with the yellow power wire socket (BATT) on mainframe, the electric

aerial, plugging elements of control wire of function amplifier should be connected with the electric aerial

(CTL), socket of control line of function amplifier on mainframe. After completing the connection of plugging

elements, wrap the connecting position with adhesive strap in order to prevent those plugging elements from

peeling off, the plugging element of feed cable of TV receiving aerial can connect with any two of the four

holes on amplifier, meanwhile, turn on the switch (with a red indicating lamp) of amplifier when watching the

TV play. When mounting the VCD mainframe, push the wire harness innermost as can as possible so that there

is spacious room for mainframe, then push in the mainframe, notice should be taken not to damage the wire

harness. Fasten the mainframe to the degree that it cannot be pull out by hand after assembling, if it cannot be

clamped tightly, prize out the two clips on the inner sleeve, then fasten the mainframe, and mount on the

external decoration frame finally. When disassembling the mainframe, tear down the external decoration

frame first, then insert the special key into the open grooves at two sides to pull out the mainframe.

Body Electric System

Acoustical Equipment System

BE-67

Connecting Sketch of VCD System

SY SJ

Bl

B

R

Y

ACC

BATT

Gr/B

Gr

V/B

V

W/B

W

G/B

G

Y

video

R

right sound

track
W

left sound

track

VCD output

WCD/AUDIOOUT/L

RCD/AUDIOOUT/R

ACC

RADIO  ANTENNA  IN

Notice:

1. The aerial control should be

highly effective;

2. The control of function amplifier

should be highly effective;

3. The disc device should be

earthed fixedly

grounding

right front

right rear

left front

left rear

screen

connecting wire of disc box

grounding wire

disc box

Y video input

RAV audio input

R

RAV audio input

L

TV aerial input

camera input

radar input

RCD audio input

R

L

YD function amplifier control

BL aerial control

W audio output

R

L

RCD audio input

R  audio output

back up signal

Body Electric System

Acoustical Equipment System

BE-68

Body Electric System

Wire Harness Distribution

Housing wire harness

1

back-up lamp switch

2

starter

3

starter

4

oil pressure sensor

5

grounding wire

6

grounding wire

7

connected to protective box II

8

protective box II

9

connected to protective box II

10 starter

11 air-conditioner compressor12water temperature sensor

13 washer motor

14 right headlamp

15 right lever-shaped lamp

16 electric horn

17 generator

18 left headlamp

19 left lever-shaped lamp

20 front turn lamp of left side

21 connected to protective box I

1

2

P

4

5

6

7

8

V

10

11

12

13

14

NR

16

17

18

19

20

21

Wire harness distribution

a ê

BE-69

SL SK SY SJ

1

connected to cab wire harness

2

connected to cab wire harness

3

odometer sensor

4

back-up lamp switch

5

turn lamp on right side

6

grounding wire

7

brush motor

8

protective box II

9

wire connecting with accumulator anode

10 wire connecting with accumulator anode

11 electromagnetic fan

12 washer motor

13 right fog lamp

14 right turn lamp

15 right headlamp

16 right small lamp

17 horn electric horn

18 left turn lamp

19 left small lamp

20 left headlamp

21 left fog lamp

22 pressure switch of air-conditioner

23 generator

24 generator

25 grounding wire

26 turn lamp on left side

27 brake liquid level sensor

28 connected to cab wire harness

29 connected to cab wire harness

30 connected to cab wire harness

31 flasher relay

1

O

3

4

5

6

7

8

9

10

11

12

13

14

15 16 17

18

19

20 21

22

23

24 25

26

27

28

29

30 31

Housing wire harness (continued)

Body Electric System

Wire Harness Distribution

BE-70

SF

1

2

P

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22
23 2425

26

27 28

2930 31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53 54

5556

57

58

59

Housing wire harness (continued)

60

61

1

left door lamp switch

2

defrost switch at tail door

3

window regulator at tail door

4

parking brake switch

5

ignition lock

6

combined switch

7

instrument

8

combined switch shell

9

grounding wire

10 amplifying plate of air-conditioner

11 heat-sensitive resistance

12 control panel of air-conditioner

13 A/C Switch

14 glove-box lamp switch

15 glove-box lamp

16 speed-adjusting resistance

17 blower

18 indoor temperature sensor

19 right front loudspeaker

20 brush motor

21 turn lamp on right side

22 electric fan relay

23 maxi-fuse

24 joint of wire harness at right front door

25 right front door lamp switch

26 right electric back-up mirror

27 grounding wire

28 rear sound box wire

29 ashtray lamp

30 CD Device wire

31 cigarette lighter A

32 cigarette lighter B

33 dual flasher switch

34 fog lamp switch

35 temperature indicator

36 stop lamp switch

37 brake liquid level sensor

38 control case of central control lock

39 left front loudspeaker

40 automatic aerial

41 turn lamp on left side

42 generator

43 left front conner lamp

44 left front lever-shaped lamp

45 front fog lamp

46 left headlamp

47 temperature control switch

48 connected to wire of 220

49 spraying motor A

50 spraying motor B

51 right front conner lamp

52 right headlamp

53 horn A

54 horn B

55 right front lever-shaped lamp

56 right front fog lamp

57 electric fan

58 outdoor temperature sensor

59 connected to chassis wire harness

anright central wire harness

60 connected to left central wire harness

61 connected to engine wire harness

Body Electric System

Wire Harness Distribution

 

 

 

 

 

 

 

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