Dodge 5500 Chassis Cab (2008 year). Instruction

3. Pull the bulb straight from it’s socket and replace.

FLUID AND CAPACITIES

U.S.

Metric

Fuel (Appoximate)
6.7L HO Turbo Diesel
Engine

Standard Rear Tank

52 gal.

197 L

Optional Midship Tank

22 gal.

83L

Fuel (Appoximate)
5.7L Gas Engine

Standard Rear Tank

52 gal.

197L

Optional Midship Tank

22 gal.

83L

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MAINTAINING YOUR VEHICLE

U.S.

Metric

Engine Oil (with filter)

6.7L HO Turbo Diesel

Engine (SAE 15W-40, API

CJ-4 Certified, that meets

CES 20081 Standards.)

12 qts.

11.4L

5.7L Gas Engine V-8 (SAE

5W-30, API Certified).

For trucks operating un-

der a gross combined

weight rating greater

than 14,000 lbs.

7.0 qts.

6.6L

5.7L Gas Engine V-8 (SAE

5W-20, API Certified).

For trucks operating un-

der a gross combined

weight rating less than

14,000 lbs.

7.0 qts.

6.6L

U.S.

Metric

Cooling System

6.7L Diesel Engine I-6

22.6 qts.

21.4L

5.7L Gas Engine (Mopar

Antifreeze/Coolant 5

Year/100,000 Mile For-

mula) or equivalent

18.7 qts.

17.7L

MAINTAINING YOUR VEHICLE

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FLUIDS, LUBRICANTS AND GENUINE PARTS

Engine

Component

Fluids, Lubricants and Genuine Parts

Engine Coolant

Mopar

t Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid

Organic Additive Technology) or equivalent.

6.7L HO Turbo Diesel Engine Oil

Use (SAE 15W-40, API CJ-4 Certified, that meets CES 20081 Standards.)

5.7L Gas Engine Oil (For trucks operating
under a gross combined weight rating less
than 14,000 lbs.)

Use SAE 5W-20, API Certified, meeting material standard MS-6395.

5.7L Gas Engine Oil (For trucks operating
under a gross combined weight rating
greater

than 14,000 lbs.)

Use SAE 5W-30, API Certified, meeting material standard MS-6395.

Engine Oil Filter ( 5.7L Gas Engine )

Mopar

t Engine Oil Filter, P/N 5281090 or equivalent.

Engine Oil Filter ( 6.7L Diesel Engine )

Mopar

t Engine Oil Filter, P/N 05083285AA or equivalent.

Engine Fuel Filter ( 6.7L Diesel Engine )

Mopar

t Fuel Filter, P/N 05183410AA or equivalent. Must meet 7 micron

rating. Using a fuel filter that does not meet the manufacturers filtration
and water separating requirements can severely impact fuel system life
and reliability.

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MAINTAINING YOUR VEHICLE

Component

Fluids, Lubricants and Genuine Parts

Crankcase Ventilation Filter ( 6.7L Diesel
Engine

)

Mopar

t CCV Filter, P/N 68001433AA or equivalent.

Fuel Selection ( 5.7L Gas Engine )

89 Octane, (R+M)/2 Method, Mid-Grade Preferred (87 Octane acceptable).

Fuel Selection ( 6.7L Diesel Engine )

Use good quality diesel fuel from a reputable supplier in your vehicle.
Federal law requires that you must fuel this vehicle with Ultra Low Sulfur
Highway Diesel fuel (15 ppm Sulfur maximum) and prohibits the use of
Low Sulfur Highway Diesel fuel (500 ppm Sulfur maximum) to avoid
damage to the emissions control system. For most year-round service, No.
2 diesel fuel meeting ASTM specification D-975 Grade S15 will provide
good performance. If the vehicle is exposed to extreme cold (below 20°F
or -7°C), or is required to operate at colder-than-normal conditions for
prolonged periods, use climatized No. 2 diesel fuel or dilute the No. 2
diesel fuel with 50% No. 1 diesel fuel. This will provide better protection
from fuel gelling or wax-plugging of the fuel filters. This vehicle is fully
compatible with biodiesel blends up to 5% biodiesel meeting ASTM
specification D-975.

Spark Plugs (5.7L Engine)

REC14MCC4 (Gap 0.043”)

MAINTAINING YOUR VEHICLE

477

Chassis

Component

Fluids, Lubricants and Genuine Parts.

Automatic Transmission
(5 Speed 545RFE)

Mopar

t ATF+4, Automatic Transmission Fluid.

Automatic Transmission
(6 Speed AS68RC)

Mopar

t AS68RC™ Automatic Transmission Fluid

Transfer Case

Mopar

t ATF+4, Automatic Transmission Fluid.

Instruction Transmission Fluid G-56

Mopar

t ATF+4, Automatic Transmission Fluid.

Clutch Linkage

Multipurpose Grease, NLGI Grade 2 E.P. or equivalent.

Front and Rear Axle Fluid (3500)

GL-5 SAE 75W-90 Synthetic or equivalent. Limited slip additive is not re-
quired.

Front and Rear Axle Fluid
(4500/5500)

GL-5 SAE 75W-90 Synthetic (MS-9763) or equivalent.

Brake Master Cylinder

Mopar

t DOT 3 and SAE J1703 should be used or equivalent.

Power Steering Reservoir

Mopar

t ATF+4, Automatic Transmission Fluid.

478

MAINTAINING YOUR VEHICLE

MAINTENANCE SCHEDULES

CONTENTS

m Emission Control System Maintenance . . . . . . . . 480
m Maintenance Schedules — 6.7L Turbo Diesel . . . . 480

▫ Oil Change Indicator System . . . . . . . . . . . . . 482

▫ Maintenance Schedule . . . . . . . . . . . . . . . . . . 483

m Maintenance Schedule — 5.7L Gas Engine . . . . . 491

▫ Required Maintenance Intervals . . . . . . . . . . . 494

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EMISSION CONTROL SYSTEM MAINTENANCE

The “Scheduled” maintenance services, listed in bold
type

in this section (Section 8) must be done at the times

or mileages specified to assure the continued proper
functioning of the emission control system. These, and all
other maintenance services included in this instruction,
should be done to provide best vehicle performance and
reliability. More frequent maintenance may be needed for
vehicles in severe operating conditions such as dusty
areas and very short trip driving.

Inspection and service also should be done any time a
malfunction is suspected.

NOTE:

Maintenance, replacement, or repair of the emis-

sion control devices and systems on your vehicle may be
performed by any automotive repair establishment or
individual using any automotive part which has been
certified pursuant to U.S. EPA or, in the State of Califor-
nia, California Air Resources Board regulations.

MAINTENANCE SCHEDULES — 6.7L TURBO
DIESEL

CAUTION!

Failure to perform the required maintenance items
may result in damage to the vehicle.

At Each Stop for Fuel

• Check the engine oil level about 30 minutes after a

fully warmed engine is shut off. Checking the oil level
while the vehicle is on level ground will improve the
accuracy of the oil level reading. Add oil only when
the level is at or below the ADD or MIN mark.

480

MAINTENANCE SCHEDULES

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• Check the windshield washer solvent and add if

required. When refilling the washer fluid reservoir,
take some washer fluid and apply it to a cloth or towel
and wipe clean the wiper blades, this will help blade
performance.

Once a Month

• Check tire pressure and look for unusual wear or

damage.

• Inspect the batteries and clean and tighten the termi-

nals as required.

• Check the fluid levels of coolant reservoir, transmis-

sion and transfer case (if equipped), add as needed.

• Check master cylinder reservoir fluid level for indica-

tions of brake maintenance.

• Check Filter Minder™. Replace air cleaner filter

element if necessary.

• Check all lights and all other electrical items for correct

operation.

At Each Oil Change

• Change the engine oil filter.
• Inspect the exhaust system.
• Inspect the brake hoses.
• Inspect the U-Joints ( if equipped) and front suspen-

sion components.

• Check the automatic transmission fluid level.
• Check the instruction transmission fluid level.
• Check the coolant level, hoses, and clamps.
• Lubricate outer tie rod ends (4X4) models only.
• Lubricate Front Drive Shaft Fitting (4X4).

MAINTENANCE SCHEDULES

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Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.

Oil Change Indicator System

Your vehicle is equipped with an engine oil change
indicator system. This system will alert you when it is
time to change your engine oil by displaying the words
“Oil Change Required” on your Electronic Vehicle Infor-
mation Center (EVIC). The engine oil change indicator
system is duty cycle based, which means the engine oil
change interval may fluctuate depending on your per-
sonal driving style. Driving styles such as frequent stop

and go type driving can increase the frequency of the
engine oil change. This is the result of more frequent
regeneration of the exhaust aftertreatment system, which
can decrease the life of the engine oil. Failure to change
the engine oil per the maintenance schedule can result in
internal engine damage.

For information on resetting the Oil Change Indicator
message, refer to “Oil Change Required – If Equipped,”
under “System Status (EVIC Displays)” in the “Electronic
Vehicle Information Center (EVIC)” Section of this
instruction.

482

MAINTENANCE SCHEDULES

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Maintenance Schedule

Miles

7,500

15,000

22,500

30,000

37,500

(Kilometers)

(12 000)

(24 000)

(36 000)

(48 000)

(60 000)

[Months]

[6]

[12]

[18]

[24]

[30]

Change engine oil and engine oil filter.

Lubricate Front Drive Shaft Fitting (4X4).

Rotate tires.

Check spare tire for proper pressure and correct
stowage.

Lubricate outer tie rod ends.

Check transfer case fluid level (4X4).

Change front axle fluid (3500/4500/5500 4X4) (Die-
sel Engine only).

Change rear axle fluid (3500 4X4 and 4X2) (Diesel
Engine Only)

Change automatic transmission fluid.

Replace fuel filter element.

MAINTENANCE SCHEDULES

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Miles

7,500

15,000

22,500

30,000

37,500

(Kilometers)

(12 000)

(24 000)

(36 000)

(48 000)

(60 000)

[Months]

[6]

[12]

[18]

[24]

[30]

Inspect brake linings.

Inspect and adjust parking brake if necessary.

Inspect fan hub.

Inspect damper.

Inspect front wheel bearings.

Inspect drive belt, replace as necessary.

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MAINTENANCE SCHEDULES

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Miles

45,000

52,500

60,000

67,500

75,000

(Kilometers)

(72 000)

(84 000)

(97 000)

(109 000)

(121 000)

[Months]

[36]

[42]

[48]

[54]

[60]

Change engine oil and engine oil filter.

Lubricate Front Drive Shaft Fitting (4X4).

Rotate tires.

Check spare tire for proper pressure and correct
stowage.

Lubricate outer tie rod ends.

Drain and refill transfer case fluid (4X4).

Change front axle fluid (3500/4500/5500 4X4) (Die-
sel Engine only).

Change rear axle fluid (3500 4X4 and 4X2) (Diesel
Engine only)

Change rear axle fluid (4500/5500 4X4 and 4X2).

Change automatic transmission fluid.

Change instruction transmission fluid.

MAINTENANCE SCHEDULES

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Miles

45,000

52,500

60,000

67,500

75,000

(Kilometers)

(72 000)

(84 000)

(97 000)

(109 000)

(121 000)

[Months]

[36]

[42]

[48]

[54]

[60]

Flush and replace engine coolant at 60 months, if
not replaced at 100,000 miles (160 000 km).

Inspect drive belt, replace as necessary.

Replace fuel filter element.

Inspect brake linings.

Inspect and adjust parking brake if necessary.

Inspect fan hub.

Inspect damper.

Inspect front wheel bearings.

Replace Crankcase Ventilation Filter (CCV).

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MAINTENANCE SCHEDULES

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Miles

82,500

90,000

97,500

100,000

105,000

(Kilometers)

(133 000)

(145 000)

(157 000)

(160 000)

(169 000)

[Months]

[66]

[72]

[78]

[84]

Change engine oil and engine oil filter.

Lubricate Front Drive Shaft Fitting (4X4).

Rotate tires.

Check spare tire for proper pressure and correct
stowage.

Lubricate outer tie rod ends.

Flush and replace engine coolant, if not replaced at
60 mos.

Check transfer case fluid level (4X4).

Change front axle fluid (3500/4500/5500 4X4) (Die-
sel Engine only).

Change rear axle fluid (3500 4X4 and 4X2) (Diesel
Engine only).

Change automatic transmission fluid.

Inspect drive belt, replace as required.*

MAINTENANCE SCHEDULES

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Dodge 5500 Chassis Cab (2008 year). Instruction - part 30