Главная Manuals C2, ARMY FM 10-500-71 RIGGING THE FAMILY OF MEDIUM TACTICAL VEHICLES (FMTV) (DECEMBER 2003)
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C2, FM 10-500-71/TO 13C7-6-141
FIELD MANUAL
HEADQUARTERS
NO. 10-500-71
DEPARTMENT OF THE ARMY
TECHNICAL ORDER
DEPARTMENT OF THE AIR FORCE
NO. 13C7-6-141
Washington, DC, 9 December2003
AIRDROP OF SUPPLIES AND EQUIPMENT:
RIGGING THE FAMILY OF MEDIUM TACTICAL VEHICLES (FMTV)
TABLE OF CONTENTS
CHAPTER 1
INTRODUCTION
Paragraph Page
Scope
1-1
1-1
Special Considerations
1-2
1-1
Recommended Changes
1-3
1-1
CHAPTER 2
RIGGING M1081, 2 1/2-TON CARGO TRUCK ON A 24-FOOT
TYPE V PLATFORM FOR LOW-VELOCITY AIRDROP
Section I.
RIGGING M1081, 2 1/2-TON CARGO TRUCK WITH BASIC LOAD
Description of Load
2-1
2-1
Preparing Platform
2-2
2-2
Preparing Honeycomb Stacks
2-3
2-3
Positioning Honeycomb Stacks
2-4
2-15
Preparing Truck
2-5
2-17
Stowing Basic Load
2-6
2-39
Lifting and Positioning Truck
2-7
2-49
Installing Lashings
2-8
2-50
Installing and Safetying Suspension Slings
2-9
2-54
Building and Positioning the Parachute Stowage Platform
2-10
2-55
Stowing Cargo Parachutes
2-11
2-57
Installing Extraction System
2-12
2-58
Installing Release System
2-13
2-60
Installing Provisions for Emergency Restraints
2-14
2-61
Placing Extraction Parachute
2-15
2-61
Marking the Rigged Load
2-16
2-61
Equipment Required
2-17
2-61
i
C2, FM 10-500-71/TO 13C7-6-141
Section II.
RIGGING M1081, 2 1/2-TON CARGO TRUCK WITH
ACCOMPANYING LOAD
Paragraph
Page
Description of Load
2-18
2-69
Preparing Platform
2-19
2-70
Preparing Honeycomb Stacks
2-20
2-71
Positioning Honeycomb Stacks
2-21
2-83
Preparing Truck
2-22
2-85
Stowing Accompanying Load
2-23
2-86
Lifting and Positioning Truck
2-24
2-94
Installing Lashings
2-25
2-95
Installing and Safetying Suspension Slings
2-26
2-99
Building and Positioning the Parachute Stowage Platform
2-27
2-100
Stowing Cargo Parachutes
2-28
2-102
Installing Extraction System
2-29
2-103
Installing Release System
2-30
2-105
Installing Provisions for Emergency Restraints
2-31
2-106
Placing Extraction Parachute
2-32
2-106
Marking the Rigged Load
2-33
2-106
Equipment Required
2-34
2-106
CHAPTER 3
RIGGING M1093, 5-TON 6 x 6 STANDARD CARGO TRUCK ON
A 28-FOOT TYPE V PLATFORM FOR LOW-VELOCITY AIRDROP
Description of Load
3-1
3-1
Preparing Platform
3-2
3-2
Preparing Honeycomb Stacks
3-3
3-3
Positioning Honeycomb Stacks
3-4
3-19
Preparing Truck
3-5
3-21
Stowing Basic Load
3-6
3-43
Lifting and Positioning Truck
3-7
3-53
Installing Lashings
3-8
3-54
Installing and Safetying Suspension Slings
3-9
3-58
Stowing Cargo Parachutes
3-10
3-59
Installing Extraction System
3-11
3-61
Installing Release System
3-12
3-62
Installing Provisions for Emergency Restraints
3-13
3-63
Placing Extraction Parachute
3-14
3-63
Marking the Rigged Load
3-15
3-63
Equipment Required
3-16
3-63
ii
C2, FM 10-500-71/TO 13C7-6-141
CHAPTER 4
RIGGING M1094, 5-TON DUMP TRUCK ON A 28-FOOT
TYPE V PLATFORM FOR LOW-VELOCITY AIRDROP
Paragraph Page
Description of Load
4-1
4-1
Preparing Platform
4-2
4-2
Preparing Honeycomb Stacks
4-3
4-3
Positioning Honeycomb Stacks
4-4
4-23
Preparing Truck
4-5
4-25
Stowing Accompanying Load
4-6
4-48
Lifting and Positioning Truck
4-7
4-55
Installing Lashings
4-8
4-57
Installing and Safetying Suspension Slings
4-9
4-63
Building and Positioning the Parachute Stowage Platform
4-10
4-64
Stowing Cargo Parachutes
4-11
4-66
Installing Extraction System
4-12
4-67
Installing Release System
4-13
4-69
Installing Provisions for Emergency Restraints
4-14
4-72
Placing Extraction Parachute
4-15
4-72
Marking the Rigged Load
4-16
4-72
Equipment Required
4-17
4-72
CHAPTER 5
RIGGING THE M1095, 5-TON TRAILER ON A 24-FOOT
TYPE V PLATFORM
Description of Load
5-1
5-1
Preparing Platform
5-2
5-2
Stowing Accompanying Load on Platform
5-3
5-3
Preparing Honeycomb Stacks
5-4
5-28
Positioning Honeycomb Stacks
5-5
5-41
Preparing Trailer
5-6
5-43
Stowing Trailer Accompanying Load
5-7
5-48
Lifting and Positioning Trailer
5-8
5-74
Installing Lashings
5-9
5-76
Building Sling Spreader and Installing Suspension Slings
5-10
5-85
Safety Tieing Suspension Slings
5-11
5-90
Building and Positioning the Parachute Stowage Platform
5-12
5-91
Stowing Cargo Parachutes
5-13
5-93
Installing Extraction System
5-14
5-94
Installing Release System
5-15
5-96
Installing Provisions for Emergency Restraints
5-16
5-97
Placing Extraction Parachute
5-17
5-97
Marking the Rigged Load
5-18
5-97
Equipment Required
5-19
5-97
iii
C2, FM 10-500-71/TO 13C7-6-141
APPENDIX
Appendix-1
GLOSSARY
Glossary-1
REFERENCES
References-1
iv
C2, FM 10-500-71/TO 13C7-6-141
CHAPTER 1
INTRODUCTION
1-1. Scope
1-3. Recommended Changes
This manual tells and shows how to prepare and rig the
The proponent of this publication is HQ TRADOC. You
following series of light and medium tactical vehicles for
are encouraged to report any errors or omissions, and
low-velocity airdrop from a C-130, C-141, C-17, and C-5 air-
suggest ways for improving this manual.
craft:
Army personnel, send your comments on DA Form 2028
a. M1081, 2 1/2-ton cargo truck.
directly to:
b. M1093, 5-ton cargo truck.
c. M1094, 5-ton dump truck.
AERIAL DELIVERY AND FIELD SERVICES
d. M1095, 5-ton trailer
DEPARTMENT
US ARMY QUARTERMASTER CENTER AND
SCHOOL
1-2. Special Considerations
1010 SHOP ROAD
FORT LEE VA 23801-1502
CAUTION:
Only ammunition authorized by FM 10-500-53/MCRP 4-
Air Force personnel, send your reports on AFTO
3.8/TO 13C7-18-41 may be airdropped.
Form 22 through:
HEADQUARTERS
NOTICE of EXCEPTION:
AIR MOBILITY COMMAND (AMC/DOTX)
The procedures in this manual for installing the Suspen-
402 SCOTT DR, UNIT 3A1
sion Sling Safety Ties may differ from those in FM 4-
SCOTT AFB IL 62225-5302
20.102/NAVSEA SS400-AB-MMO-010/TO 13C7-1-5 an
exception to FM 4-20.102 is granted. The procedures in
to:
this manual MUST be followed.
AERIAL DELIVERY AND FIELD SERVICES
DEPARTMENT
US ARMY QUARTERMASTER CENTER AND
SCHOOL
a. The loads covered in this manual may include hazard-
1010 SHOP ROAD
ous material as defined in AFMAN(I) 24-204/TM 38-250. If
FORT LEE VA 23801-1502
included, the hazardous materials must be packaged, marked,
and labeled as required by AFMAN(I) 24-204/TM 38-250.
Also send information copies of AFTO Form 22 to:
b. Cover all wet cell batteries in service with plastic or
WR-ALC/LKCB
nonflammable material.
460 RICHARD RAY BLVD SUITE 221
ROBINS AFB GA 31098-1640
c. Check fuel tanks to ensure that they do not exceed the
fuel level.
d. A copy of this manual must be available to the joint
Unless this publication states otherwise, masculine
airdrop inspectors during the before- and after-loading in-
nouns and pronouns do not refer exclusively to men.
spections.
1-1
FM 10-500-71/TO 13C7-6-141
CHAPTER 2
RIGGING M1081, 2 1/2-TON CARGO TRUCK ON A 24-
FOOT TYPE V PLATFORM FOR LOW-VELOCITY
AIRDROP
Section I
RIGGING M1081, 2 1/2-TON CARGO TRUCK WITH BASIC LOAD
2-1. Description of Load
The M1081, 2 1/2-ton cargo truck (Figure 2-1) is rigged
The load consists of the M1081, 2 1/2-ton cargo truck
on a 24-foot, type V airdrop platform with five G-11
and basic load. This load is 93 inches in height, 108
cargo parachutes.
inches in width, 315 inches in length and has a rigged
weight of 23,181 pounds.
Figure 2-1. M1081, 2 1/2-ton cargo truck
2-1
FM 10-500-71/TO 13C7-6-141
2-2. Preparing Platform
Prepare a 24-foot, type V platform
as shown in Figure 2-2.
NOTES:
1. The nose bumper may or may not be installed.
2. Measurements given in this section are from the front edge
of the platform NOT from the front edge of the nose bumper.
LEFT
27A Through 1A
REAR
FRONT
27 Through 1
RIGHT
Step:
1.
Inspect, or assemble and inspect, a 24-foot, type V airdrop platform as outlined in TM 10-1670-268-20&P/
TO 13C7-52-22.
2.
Install a tandem multi-purpose link to each platform side rail using holes 1, 2, and 3.
3.
Attach clevises to each tandem link using bushings 1, 2, (tripled), and 3.
4.
Starting at the front of each platform side rail, install clevises using bushings bolted to holes 5, 7, 16, 18,
19, 26 (doubled), 27, 28, 29, 30, 31, 39, 41 (doubled), 42, 43, 44, 45, 46, 47, (tripled), and 48.
5.
Starting at the front of the platform, number the clevises 1 through 27 on the right side and 1A through
27A on the left side.
Figure 2-2. Platform prepared
2-2
FM 10-500-71/TO 13C7-6-141
2-3. Preparing Honeycomb Stacks
Use the material in Table 2-1 to prepare 10
honeycomb stacks as shown in Figures 2-3
through 2-10.
Table 2-1. Material needed to build honeycomb stacks.
Stack
Width
Length
Number
Pieces
(Inches)
(Inches)
Material
Instructions
1
8
43
24
Honeycomb
See Figure 2-3.
3
43
24
3/4-inch Plywood
3
2- by 8
43
Lumber
4
2- by 8
12
Lumber
4
12
7 1/2
3/4-inch Plywood
4
14
7
3/4-inch Plywood
2
5
48
18
Honeycomb
See Figure 2-4.
2
48
18
3/4-inch Plywood
2
2- by 6
18
Lumber
6
18
5 1/2
3/4-inch Plywood
3
2
36
46
Honeycomb
See Figure 2-5.
2
12
46
Honeycomb
12
18
46
Honeycomb
6
12
36
Honeycomb
4
48
46
3/4-inch Plywood
2
2- by 8
26 1/2
Lumber
1
7 1/2
26 1/2
1/2-inch Plywood
2
7 1/2
8
3/4-inch Plywood
1
8
16
3/4-inch Plywood
1
8
6
3/4-inch Plywood
1
10
10
3/4-inch Plywood
4
12
14
3/4-inch Plywood
4
2
36
44
Honeycomb
See Figure 2-6.
2
12
44
Honeycomb
12
18
44
Honeycomb
6
12
36
Honeycomb
3
48
44
3/4-inch Plywood
1
2- by 6
48
Lumber
2
2- by 12
34
Lumber
6
2- by 6
21
Lumber
6
2- by 12
12
Lumber
2-3
FM 10-500-71/TO 13C7-6-141
Table 2-1. Material needed to build honeycomb stacks (continued).
Stack
Width
Length
Number
Pieces
(Inches)
(Inches)
Material
Instructions
5
5
60
18
Honeycomb
See Figure 2-7.
2
60
18
3/4-inch Plywood
2
2- by 6
18
Lumber
6
5 1/2
18
3/4-inch Plywood
6
8
48
18
Honeycomb
See Figure 2-8.
3
48
18
3/4-inch Plywood
4
2- by 6
45
Lumber
6
2- by 6
8
Lumber
3
2- by 6
33
Lumber
7
1
18
96
Honeycomb
See Figure 2-9.
8
1
18
96
Honeycomb
See Figure 2-9.
9
1
18
74
Honeycomb
See Figure 2-10.
10
1
18
74
Honeycomb
See Figure 2-10.
NOTE: On all stacks the plywood must be cut to fit lumber. EXAMPLE: An 11 1/2- by 24 inch piece of plywood
sits on a 2- by 12- by 24-inch piece of lumber but hangs over a 1/2 inch on the 11 1/2 inch side. Cut it to 11 by 24
inches to insure it fits. This is not due to improper measurements but to the fact that lumber varies in true sizes.
2-4
FM 10-500-71/TO 13C7-6-141
5
FRONT
3
4
RIGHT
2
6
1
LEFT
REAR
STACK 1
1
Glue eight 43- by 24-inch pieces of honeycomb together to form a base.
2
Glue and nail three 43- by 24-inch pieces of 3/4-inch plywood together. Glue the plywood to the top
of the base.
3
Glue and nail three 2- by 8- by 43-inch pieces of lumber together. Center and glue the lumber flush
with the front of base.
4
Glue and nail two 2- by 8- by 12-inch pieces of lumber together. Repeat with remaining two pieces,
forming two stacks. Glue and nail one stack to the right side, and the other stack to the left side of
previous 2- by 8- by 43-inch piece of lumber.
5
Glue and nail two 12- by 7 1/2- by 3/4-inch pieces of plywood together. Repeat with remaining two
pieces, forming two stacks. Glue and nail one stack to the right side, and the other stack to the left side
of previous 2- by 8- by 12-inch piece of lumber.
6
Glue and nail two 14- by 7- by 3/4-inch pieces of plywood together. Repeat with remaining two pieces,
forming two stacks. Glue one stack to the rear right side, and the other stack to the rear left side of base.
Figure 2-3. Stack 1 prepared
2-5
FM 10-500-71/TO 13C7-6-141
4
2
REAR
3
RIGHT
LEFT
1
FRONT
STACK 2
1
Glue five 18- by 48-inch pieces of honeycomb together to form base.
2
Glue and nail two 18- by 48-inch pieces of 3/4-inch plywood together. Glue to top of base.
3
Glue and nail two 2- by 18- by 48-inch pieces of lumber together. Glue and nail 13 inches from the
right edge of the 18- by 48-inch pieces of plywood.
4
Glue and nail two 18- by 5 1/2-inch pieces of 3/4-inch plywood together. Repeat two more times with
remaining four pieces, forming three stacks. Glue and nail one stack 3 inches from right edge of base.
Glue and nail one stack on top of the 2- by 6- by 18-inch piece of lumber. Glue remaining stack 7 inches
from the left side of base.
Figure 2-4. Stack 2 prepared
2-6
FM 10-500-71/TO 13C7-6-141
LEFT
FRONT
RIGHT
2
REAR
1
4
FRONT
LEFT
3
3
RIGHT
REAR
STACK 3
1
Position a 36- by 46-inch piece of honeycomb beside a 12- by 46-inch piece of honeycomb. Alternate
and glue a 36- by 46-inch piece of honeycomb and a 12- by 46-inch piece of honeycomb on top of
the pieces of honeycomb to form the base.
2
Place length of cloth backed tape on the bottom outer edges of the base. Position two 13-foot lengths of
type III nylon cord under the base aligned with the strips of tape.
3
Form two stacks by gluing four 12- by 46-inch pieces of honeycomb together. Place length of tape on all
edges. Run two lengths of 1/2-inch tubular nylon webbing over the strips of tape and around the stack.
Secure and tie with a square knot on the outside of the stack. Place on the left and right sides of base (Do
NOT glue to base).
4
Form two stacks by gluing two 12- by 46-inch pieces of honeycomb together. Place length of cloth backed
tape on the outer edges (Do NOT glue to stacks). Position one stack oneach of the previous stacks.
Figure 2-5. Stack 3 prepared
2-7
FM 10-500-71/TO 13C7-6-141
FRONT
LEFT
REAR
10
14
11
9
RIGHT
12
8
REAR
5
13
7
6
RIGHT
LEFT
FRONT
STACK 3
5
Glue six 12- by 36-inch pieces of honeycomb together to form a stack. Position between 18- by 46-inch
stacks and flush with the front of base (Do NOT glue to base). Secure and tie the type III nylon cord
around the completed honeycomb stack.
6
Glue and nail four 48- by 46-inch pieces of 3/4-inch plywood together. (Do not build lumber stack on
honeycomb stack. The lumber will be placed on the stack later.)
7
Cut an 8-inch long, 12-inch deep cutout in the front of each of the 48-inch sides of plywood and 8 inches
from the left 46 inch side of the plywood.
8
Glue and nail two 2- by 8- by 26 1/2-inch pieces of lumber flush with front edge and right edge of cutout.
Glue and nail each piece separately.
9
Glue and nail a 7 1/2- by 26 1/2-inch piece of 1/2-inch plywood on top of the 2- by 8- by 26 1/2-inch piece of
lumber.
10
Glue and nail two 7 1/2- by 8-inch pieces of 3/4-inch plywood. Glue the plywood flush and to the
rear of the 7 1/2- by 26 1/2-inch pieces of 1/2-inch plywood.
11
Glue and nail a 8- by 16-inch piece of 3/4-inch plywood flush with front left edge of the 48- by 46-inch piece
of 3/4-inch plywood.
12
Glue and nail a 8- by 6-inch piece of 3/4-inch plywood flush with rear left edge of the 8- by 16-inch piece
of 3/4-inch plywood.
13
Glue and nail a 10- by 10-inch piece of 3/4-inch plywood flush with front edge, 8 inches from right side.
14
Form two stacks by gluing and nailing two 12- by 14-inch pieces of 3/4-inch plywood together. Position one
stack against the rear edge of the 10- by 10-inch piece of 3/4-inch plywood. Ensure the 12 inch side is flush
with right edge of the 48- by 46-inch piece of 3/4-inch plywood. Glue and nail the other stack flush with
right rear edge of the 48- by 46-inch piece of 3/4-inch plywood. Ensure the 12 inch side is flush with right
edge of the 48- by 46-inch piece of 3/4-inch plywood. Glue all lumber to honeycomb base.
Figure 2-5. Stack 3 prepared (continued)
2-8
FM 10-500-71/TO 13C7-6-141
LEFT
FRONT
5
RIGHT
2
REAR
1
4
FRONT
LEFT
3
3
RIGHT
REAR
STACK 4
1
Position a 36- by 44-inch piece of honeycomb beside a 12- by 44-inch piece of honeycomb. Alternate
and glue a 36- by 44-inch piece of honeycomb and a 12- by 44-inch piece of honeycomb on top of
the pieces of honeycomb to form the base.
2
Place length of cloth backed tape on the bottom outer edges of the base. Position two 13-foot lengths of
type III nylon cord under the base aligned with the strips of tape.
3
Form two stacks by gluing four 18- by 44-inch pieces of honeycomb together. Place length of tape on all
edges. Run two lengths of 1/2-inch tubular nylon webbing over the strips of tape and around the stack.
Secure and tie with a square knot on the outside of the stack. Place on the left and right sides of base (Do
NOT glue to base).
4
Form two stacks by gluing two 12- by 44-inch pieces of honeycomb together. Place length of cloth backed
tape on the outer edges (Do NOT glue to stacks). Position one stack oneach of the previous stacks.
5
Glue six 12- by 36-inch pieces of honeycomb together to form a stack. Position between 18- by 44-inch
stacks and flush with the front of base (Do NOT glue to base). Secure and tie the type III nylon cord
around the completed honeycomb stack.
Figure 2-6. Stack 4 prepared
2-9
FM 10-500-71/TO 13C7-6-141
11
FRONT
9
10
REAR
LEFT
7
6
8
LEFT
RIGHT
FRONT
REAR
RIGHT
STACK 4
6 Glue and nail three 48- by 44-inch pieces of 3/4-inch plywood together. (Do not build lumber stack on
honeycomb stack. The lumber will be placed on the stack later.)
7 Cut a 26-inch by 15-inch deep cutout centered in the rear of the 48-inch side of plywood.
8 Glue and nail a 2- by 6- by 48-inch piece of lumber with front edge of 48- by 44-inch piece of 3/4-inch
plywood.
9
Glue and nail two 2- by 12- by 34-inch pieces of lumber, one piece flush with the left side and the other
flush on the right side of the 48- by 44-inch piece of 3/4-inch plywood and against the 2- by 12- by 48-
inch piece of lumber.
10
Form two stacks by gluing and nailing three 2- by 6- by 21-inch pieces of lumber together. Place one stack
flush with the front of the 2- by 6- by 48-inch piece of lumber edge and 5 1/2 inches from the left edge.
Glue and nail the other stack flush with the front of the 2- by 6- by 48-inch lumber edge and 5 1/2 inches
from the right side.
11
Form two stacks by gluing and nailing three 2- by 12- by 12-inch pieces of lumber together. Place one
stack flush with the rear right edge of the 2- by 12- by 34-inch piece of lumber. Repeat for the the left side.
Glue all lumber to honeycomb.
Figure 2-6. Stack 4 prepared (continued)
2-10
FM 10-500-71/TO 13C7-6-141
4
2
REAR
1
RIGHT
LEFT
3
FRONT
STACK 5
1
Glue five 18- by 60-inch pieces of honeycomb together to form base.
2
Glue and nail two 18- by 60-inch pieces of 3/4-inch plywood together. Glue to top of base.
3
Glue and nail two 2- by 6- by 18-inch pieces of lumber together. Glue and nail 16 1/2 inches from right
edge of 18- by 60-inch piece of 3/4-inch plywood.
4
Form three stacks by gluing and nailing two 5 1/2- by 18-inch pieces of 3/4-inch plywood together.
Glue one stack 5-inches from right edge of base. Glue another stack on top of the 2- by 6- by 18-inch piece
of lumber. Glue the remaining stack 5 inches from the left side of base. Glue all lumber to honeycomb.
Figure 2-7. Stack 5 prepared
2-11
FM 10-500-71/TO 13C7-6-141
4
5
2
REAR
3
LEFT
1
RIGHT
FRONT
STACK 6
1
Glue eight 18- by 48-inch pieces of honeycomb together to form base.
2
Glue and nail three 18- by 48-inch pieces of 3/4-inch plywood together. (Do not place on honeycomb.
Will be accomplished in last step).
3
Glue and nail four 2- by 6- by 45-inch pieces of lumber flush with the rear and centered on the 18- by 48-
inch piece of 3/4-inch plywood.
4
Form two stacks by gluing and nailing three 2- by 6- by 8-inch pieces of lumber together. Glue and nail one
stack to left edge of 2- by 6- by 45-inch piece of lumber. Glue and nail the other stack to the right edge of
the 2- by 6- by 45-inch piece of lumber.
5
Glue and nail three 2- by 6- by 33-inch pieces of lumber 2 inches from the edge and centered. Glue all
lumber to honeycomb base.
Figure 2-8. Stack 6 prepared
2-12
FM 10-500-71/TO 13C7-6-141
REAR
LEFT
STACK 7
RIGHT
FRONT
1
REAR
LEFT
STACK 8
RIGHT
FRONT
1
Cut two 18- by 96-inch pieces of honeycomb. No further preparation is needed.
Figure 2-9. Stacks 7 and 8 prepared
2-13
FM 10-500-71/TO 13C7-6-141
REAR
LEFT
STACK 9
RIGHT
FRONT
1
REAR
LEFT
STACK 10
RIGHT
FRONT
1
Cut two 18- by 74-inch pieces of honeycomb. No further preparation is needed.
Figure 2-10. Stacks 9 and 10 prepared
2-14
FM 10-500-71/TO 13C7-6-141
2-4. Positioning Honeycomb Stacks
Postition the honeycomb stacks as
shown in Figure 2-11.
LEFT
STACK 6
STACK 5
STACK 4
STACK 3
STACK 2
STACK 1
STACK 10
STACK 8
REAR
2
19
10
8
STACK 9
STACK 7
RIGHT
SIDE VIEW
Note: This drawing is not drawn to scale.w
LEFT
STACK 10
85”
STACK 8
17”
23”
10”
15”
19”
STACK 9
85”
STACK 7
RIGHT
TOP VIEW
Figure 2-11. Honeycomb stacks positioned on platform
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FM 10-500-71/TO 13C7-6-141
Stack
Number
Instructions
1
Position stack 1, centered and flush with the front edge of the platform. Secure the stack by passing a
lashing through clevis 2A and it’s own D-ring. Route the lashing over the stack and secure it with a
loadbinder to clevis 2.
2
Position stack 2, 19 inches from stack 1, 22 inches from the left side rail, and 28 inches from right side rail.
3
Position stack 3, 15 inches from stack 2, 30 1/4 inches from the left side rail and 19 1/4 inches from the
right side rail. Secure the stack by passing a lashing through clevis 8A and it’s own D-ring. Route the
lashing over the stack and secure it with a loadbinder to clevis 8.
4
Position stack 4, 10 inches from stack 3, 25 1/2 inches from the left side rail and 24 1/4 inches from the
right side rail. Secure the stack by passing a lashing through clevis 10A and it’s own D-ring. Route the
lashing over the stack and secure it with a loadbinder to clevis 10.
5
Position stack 5, 23 inches from stack 4, 19 1/4 inches from the left side rail, and 18 inches from right side
rail.
6
Position stack 6, 17 inches from stack 5, 26 inches from the left side rail and 23 inches from the
right side rail. Secure the stack by passing a lashing through clevis 19A and it’s own D-ring. Route the
lashing over the stack and secure it with a loadbinder to clevis 19.
7
Position stack 7, flush with the front edge of the platform and flush with the right side rail.
8
Position stack 8, flush with the front edge of the platform and flush with the left side rail.
9
Position stack 9, 85 inches from the rear of stack 7 and flush with the right side rail.
10
Position stack 10, 85 inches from the rear of stack 8 and flush with the left side rail.
Figure 2-11. Honeycomb stacks positioned on platform (Continued)
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FM 10-500-71/TO 13C7-6-141
2-5. Preparing Truck
Prepare the M1081 truck as decribed below and
as shown in Figure 2-12.
a. Make sure the fuel tank is 3/4 full.
b. Make sure the batteries and compartment
comply with AFJMAN 24-204/TM 38-250.
The following is a list of materials used for truck preparation.
PIECES
WIDTH
LENGTH
MATERIAL
(inches)
(inches)
1
36
36
Honeycomb
1
36
80
Honeycomb
2
18
60
Honeycomb
10
2- by 6
13
Lumber
2
4- by 4
6
Lumber
2
4- by 4
15
Lumber
4
2- by 4
6
Lumber
1
10
10
3/4-inch Plywood
3
2- by 6
6
Lumber
1
36
96
Honeycomb
4
1/2
10
Bolts (washers and nuts)
NOTES: 1. The truck should arrive at the rigging site with the gun turret removed from roof and
replaced with flat insert.
2. The cargo/troop carrier cover, bows, cargo/troop carrier cover poles, bed stakes, seat bars,
seats and side rails located in the rear of the truck should be removed and packed as basic
load.
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FM 10-500-71/TO 13C7-6-141
2
4
3
5
5
RIGHT
LEFT
1
Remove any radio antennae mounts on the outside of the cab. (Not shown)
2
Place the cab compartment in the raised position.
3
Deflate all tires to sand mode (20 PSI), allowing the vehicle to sit on the honeycomb stacks correctly.
Note: Verify each individual tire pressure for accuracy.
4
Remove the tire strap.
5
Route a 15-foot tiedown lashing through the right side lifting point, in front of the shock, over the frame,
behind/under the motor mount, back over the frame, back in front of the shock, and back to the lifting
point. Secure the lashing with a D-ring and loadbinder. (Ensure lashing runs underneath all hoses and
wiring). Repeat for the left side.
Figure 2-12. Truck prepared
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FM 10-500-71/TO 13C7-6-141
Note: This drawing is not drawn to scale.
3/4” DIA 1/4” DEEP HOLE -2 EA
(Drill or Indent)
CHANNEL
1 1/8”
3 3/4”
FWD
7
TOP VIEW
BELL HOUSING
15’ Tie-down strap
4” x 4” x 6”
15’ Tie-down strap
Lumber
Lumber
4” x 4” x 6”
REAR VIEW
6
8
REAR MOTOR SUPPORT
6
Cut two 4- by 4- by 6-inch pieces of lumber.
7
Countersink two holes 3/4-inch in diameter, 1/4-inch deep, and 1 1/8 inch from the edge on the 6 inch side,
with a 3 3/4 inch center to center hole measurement in one piece of 4- by 4- by 6-inch lumber. Place the
other 4 - by 4- by 6-inch piece of lumber under the first piece of lumber and tape them together leaving the
holes exposed.
8
Place the countersunk holes of the 4- by 4- by 6-inch piece of lumber over the bolts in the bell housing.
Route a 30-foot lashing through the right side lifting point under the 4- by 4- by 6-inch piece of lumber
and through the left side lifting point, and back under the 4- by 4- by 6-inch piece of lumber. Secure with
a D-ring and loadbinder.
Figure 2-12. Truck prepared (Continued)
2-19
FM 10-500-71/TO 13C7-6-141
Note: This drawing is not drawn to scale.
9
4” x 4” x 15”
2” x 4” x 6”
8”
2” x 4” x 6”
11
10
10
9
Glue and nail together one 4- by 4- by 15-inch piece of lumber and two 2- by 4- by 6-inch pieces of
lumber for each axle.
10
Position them on top of the right and left axles and secure with type III nylon cord.
11
Position a 10- by 10- by 3/4-inch piece of plywood and three 2- by 6- by 6-inch pieces of lumber against
the oil pan and front of the engine.
Figure 2-12. Truck prepared (Continued)
2-20
FM 10-500-71/TO 13C7-6-141
12
12
12
Route a 15-foot lashing in rear of motor mounts around the left and right main frames (under all hoses).
Secure the lumber and plywood with D-ring and loadbinder.
Figure 2-12. Truck prepared (Continued)
2-21
FM 10-500-71/TO 13C7-6-141
13
14
13
Place the cab in the lowered position.
14
Remove the spare tire from the rack and leave the spare tire carrier down.
15
Remove the davit. (It is attached to the back of cab.) (Not shown)
16
Remove the windshield wipers and stow the bolts and blades in the cab. (Not shown)
Figure 2-12. Truck prepared (Continued)
2-22
FM 10-500-71/TO 13C7-6-141
17
18
17
Remove the front support brackets from under the bed of the truck.
18
Install them on the front of the vehicle and wrap the outside edges with cellulose wadding and tape.
Figure 2-12. Truck prepared (Continued)
2-23
FM 10-500-71/TO 13C7-6-141
19
20
19
Secure the chock blocks in cab or in storage box.
20
Lower the seats and secure with type III nylon cord.
21
Secure the fire extinguisher with type III nylon cord. (Not shown)
Figure 2-12. Truck prepared (Continued)
2-24
FM 10-500-71/TO 13C7-6-141
22
24
23
22
Remove the roof and secure the roof bolts with tape.
23
Fold down the windows, windshield and rear of the cab.
24
Roll the windows down.
Figure 2-12. Truck prepared (Continued)
2-25
FM 10-500-71/TO 13C7-6-141
25
26
25 Remove the air intake stack. Wrap it with cellulose wadding and stow in the cab.
26 Remove the driver alert switch and stow in the cab. Tape the electrical connection.
27 Remove the sunvisors and stow in the cab. (Not shown)
Figure 2-12. Truck prepared (Continued)
2-26
FM 10-500-71/TO 13C7-6-141
28
29
28
Secure the steering wheel and hand throttle with type III nylon cord.
29 Fill the driver and passenger storage boxes with honeycomb.
Figure 2-12. Truck prepared (Continued)
2-27
FM 10-500-71/TO 13C7-6-141
30
31
32
30
Safety the left and right rear lifting pins (located on the truck bed near the rear with cover over them) with
type III nylon cord. Route the type III nylon cord through the safety pin pull ring and around the safety pin.
Stow the covers in the cab.
31
Secure the ladder in place with a length of 1/2 -inch tubular nylon webbing.
32
Secure the tow bar on the left side of the truck with a piece of type III nylon cord to the top left rear
tie-down point.
Figure 2-12. Truck prepared (Continued)
2-28
FM 10-500-71/TO 13C7-6-141
34
33
34
35
33
Tape all lights, reflectors, and windows and pad mirrors with cellulose wadding and tape.
34
Route a 30-foot lashing around the cab and secure with a loadbinder and D-rings in the rear of the cab.
(Ensure D-rings do not come in contact with the glass).
35
Secure the windshield to the left and right windshield stops with 1/2 -inch tubular nylon webbing.
Figure 2-12. Truck prepared (Continued)
2-29
FM 10-500-71/TO 13C7-6-141
37
36
38
36
Retract the spare tire carrier and secure with 1/2-inch tubular nylon webbing.
37
Tape the chains and pins in place on the spare tire carrier.
38
Secure the tool kit access panel with a length of type III nylon cord.
Figure 2-12. Truck prepared (Continued)
2-30
FM 10-500-71/TO 13C7-6-141
40
39
39
Place a 36- by 80-inch piece of honeycomb on the windshield. Secure it with two lengths of type III
nylon cord.
40
Place one 18- by 60-inch piece of honeycomb on the left side window and one piece on the right side
window. Secure each with two lengths of type III nylon cord.
Figure 2-12. Truck prepared (Continued)
2-31
FM 10-500-71/TO 13C7-6-141
41
42
41
Place a 36- by 96-inch piece of honeycomb over the driver’s compartment. Cut out a section (approxi-
mately 12- by 21-inches) for the steering wheel and place it over the instrumentation panel in the cab.
Secure both pieces with type III nylon cord.
42
Pad the davit holders with cellulose wadding and secure with cloth-backed tape.
Figure 2-12. Truck prepared (Continued)
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FM 10-500-71/TO 13C7-6-141
Note: Hoses that will interfere with the attaching of the suspension slings should be tied back.
43
44
45
43
Wrap the air intake fitting with cellulose wadding and secure with cloth-backed tape. Secure the end hose
out of the way with type III nylon cord.
44
Pad the lower air intake fitting with felt and secure with cloth-backed tape.
45
Ensure the radiator pressure cap is secure.
Figure 2-12. Truck prepared (Continued)
2-33
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