Content .. 1 2 3 4 ..

Snowmobile Ski Doo REV SERIES (2006 year). Instruction - part 3

INTRODUCTION

– Apply several drops of proper strength Loctite

on stud threads.

– Install stud.
– Install cover, etc.
– Apply drops of proper strength Loctite on un-

covered threads.

– Tighten nuts as required.

Preassembled Parts

A00A3OA

1. Apply here
2. Do not apply

– Clean bolts and nuts with solvent.
– Assemble components.
– Tighten nuts.
– Apply drops of proper strength Loctite on

bolt/nut contact surfaces.

– Avoid touching metal with tip of flask.

NOTE: For preventive maintenance on exist-
ing equipment, retighten nuts and apply proper
strength Loctite on bolt/nut contact surfaces.

Adjusting Screw

A00A3PA

1. Apply here
2. Plunger

– Adjust screw to proper setting.
– Apply drops of proper strength Loctite thread-

locker on screw/body contact surfaces.

– Avoid touching metal with tip of flask.

NOTE: If it is difficult to readjust, heat screw with
a soldering iron (232°C (450°F)).

STRIPPED THREAD REPAIR

Stripped Threads

A00A3QA

1. Release agent
2. Stripped threads
3. Form-A-Thread
4. Tape
5. Cleaned bolt
6. Plate
7. New threads
8. Threadlocker

Standard Thread Repair

– Follow

instructions

Loctite

FORM-A-

THREAD 81668 package.

mmr2005-059

INTRODUCTION

– If a plate is used to align bolt:

– Apply release agent on mating surfaces.
– Put waxed paper or similar film on the sur-

faces.

– Twist bolt when inserting it to improve thread

conformation.

NOTE: NOT intended for engine stud repairs.

Repair of Small Holes/Fine Threads

Option 1: Enlarge damaged hole, then follow
STANDARD THREAD REPAIR procedure.

Option 2: Apply FORM-A-THREAD on the screw
and insert in damaged hole.

Permanent Stud Installation (light duty)

– Use a stud or thread on desired length.
– DO NOT apply release agent on stud.
– Do a STANDARD THREAD REPAIR.
– Allow to cure for 30 minutes.
– Assemble.

GASKET COMPOUND

All Parts

A00A3SA

1. Proper strength Loctite
2. Loctite Primer N (P/N 413 708 100) and Gasket Eliminator

515 (P/N 413 702 700) on both sides of gasket

3. Loctite Primer N only

– Remove old gasket and other contaminants

with Loctite Chisel remover (P/N 413 708 500).
Use a mechanical mean if necessary.

NOTE: Avoid grinding.

– Clean both mating surfaces with solvent.

– Spray Loctite Primer N on both mating surfaces

and on both sides of gasket. Allow to dry 1 or
2 minutes.

– Apply GASKET ELIMINATOR 515 (P/N 413 702

700) on both sides of gasket, using a clean ap-
plicator.

– Place gasket on mating surfaces and assemble

immediately.

NOTE: If the cover is bolted to blind holes (above),
apply proper strength Loctite in the hole and on
threads. Tighten.

If holes are sunken, apply proper strength Loctite
on bolt threads.

– Tighten as usual.

MOUNTING ON SHAFT

Mounting with a Press

A00A3UA

1. Bearing
2. Proper strength Loctite
3. Shaft

Standard

– Clean shaft external part and element internal

part.

– Apply a strip of proper strength Loctite on shaft

circumference at insert or engagement point.

NOTE: Retaining compound is always forced out
when applied on shaft.

– DO NOT use anti-seize Loctite or any similar

product.

– No curing period is required.

Mounting in Tandem

– Apply retaining compound on internal element

bore.

– Continue to assemble as shown above.

mmr2005-059

XXI

INTRODUCTION

CASE-IN COMPONENTS

Metallic Gaskets

A00A3VA

1. Proper strength Loctite

– Clean inner housing diameter and outer gasket

diameter.

– Spray housing and gasket with Loctite Primer N

(P/N 293 800 041).

– Apply a strip of proper strength Loctite on lead-

ing edge of outer metallic gasket diameter.

NOTE: Any Loctite product can be used here. A
low strength liquid is recommended as normal
strength and gap are required.

– Install according to standard procedure.
– Wipe off surplus.
– Allow it to cure for 30 minutes.

NOTE: Normally used on worn-out housings to
prevent leaking or sliding.

It is generally not necessary to remove gasket
compound applied on outer gasket diameter.

XXII

mmr2005-059

INTRODUCTION

TIGHTENING TORQUE

Tighten fasteners to torque mentioned in explod-
ed views and/or text, When they are not specified,
refer to following table. The table also gives the
metric conversion.



WARNING

Torque

wrench

tightening

specifications

must strictly be adhered to. Locking devices
(ex.: locking tabs, elastic stop nuts, self-lock-
ing fasteners, etc.)

must be installed or

replaced with new ones, where specified. If
the efficiency of a locking device is impaired,
it must be renewed.

In order to avoid a poor assembling, tighten
screws, bolts or nuts in accordance with the
following procedure:

– Manually screw all screws, bolts and/or nuts.
– Apply the half of the recommended torque val-

ue.

CAUTION: Be sure to use proper tightening
torque for the proper strength grade.

NOTE: When possible, always apply torque on the
nut.

– Torque at the recommended torque value.

NOTE: Always torque screws, bolts and/or nuts in
a criss-cross sequence.

A00A8BS

Property

class

and

head

markings

Property

class

and

nut

markings

4.8

8.8

9.8

10.9

12.9

FASTENER GRADE/TORQUE

FASTENER

SIZE

5.8 Grade

8.8 Grade

10.9 Grade

12.9 Grade

1.5 – 2 N•m

(13 – 18 lbf•in)

2.5 – 3 N•m

(22 – 27 lbf•in)

3.5 – 4 N•m

(31 – 35 lbf•in)

4 – 5 N•m

(35 – 44 lbf•in)

3 – 3.5 N•m

(27 – 31 lbf•in)

4.5 – 5.5 N•m

(40 – 47 lbf•in)

7 – 8.5 N•m

(62 – 75 lbf•in)

8 – 10 N•m

(71 – 89 lbf•in)

6.5 – 8.5 N•m

(58 – 75 lbf•in)

8 – 12 N•m

(71 – 106 lbf•in)

10.5 – 15 N•m

(93 – 133 lbf•in)

16 N•m (142 lbf•in)

15 N•m (11 lbf•ft)

24.5 N•m (18 lbf•ft)

31.5 N•m (23 lbf•ft)

40 N•m (30 lbf•ft)

M10

29 N•m (21 lbf•ft)

48 N•m (35 lbf•ft)

61 N•m (45 lbf•ft)

72.5 N•m (53 lbf•ft)

M12

52 N•m (38 lbf•ft)

85 N•m (63 lbf•ft)

105 N•m (77 lbf•ft)

127.5 N•m (94 lbf•ft)

M14

85 N•m (63 lbf•ft)

135 N•m (100 lbf•ft)

170 N•m (125 lbf•ft)

200 N•m (148 lbf•ft)

mmr2005-059

XXIII

Content .. 1 2 3 4 ..