|
|
|
8-68 ZJ196 NOTE: For assembling purposes, note that the ZJ197 13. Remove the retaining ring and thrust washer securing the slider housing assembly to the output shaft assembly. ZJ200 14. Using a suitable puller, remove the bearing from the output shaft. 15. Using a suitable seal removing tool, remove the output shaft seals from the gear case. ZJ204 CLEANING AND INSPECTING GEAR NOTE: Whenever a part is worn excessively, NOTE: The planetary gear assembly is a non-ser- 1. Wash the gear case halves in parts-cleaning sol- vent. 2. Inspect the gear case halves for scoring, pitting, scuffing, or any imperfections in the casting. 3. Inspect all threaded areas for damaged or stripped threads. 4. Inspect the bearing areas for cracks or excessive bearing movement. If evidence of excessive bear- ing movement is noted, replace the component. 5. Inspect the sealing surfaces of the gear case halves for trueness. 6. Wash the unsealed gear case bearings in parts- cleaning solvent. 7. Inspect the input shaft/transfer gear bearings for wear, scoring, scuffing, damage, or discoloration. Rotate the bearings. Bearings must rotate freely and must not bind or feel rough. If any abnormal condition is noted, replace the bearing. NOTE: The output shaft bearing is a non-service- 8. Apply a light film of Arctic Cat ACT Drive Fluid (p/n 4639-025) to the unsealed bearings prior to assembling. |