Snowmobile Arctic Cat (2008 year). Instruction - part 71

 

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Snowmobile Arctic Cat (2008 year). Instruction - part 71

 

 

3-28

FC024

5. Place the valve cover into position on the engine.

Secure with two cap screws (coated with blue Loc-

tite #243). Tighten to 10 ft-lb on the 600 cc or to

8.0 ft-lb on the 800/1000 cc.

FC023

6. Perform steps 6-9 in Cable Adjustment in this sub-

section.

TROUBLESHOOTING

The APV system has a self-testing mode built in.

Every time that the engine is started, the servo will

cycle once. The ECU monitors the voltages at the

servo during this cycle to assure they are within opera-

tional tolerances.

If all voltages are within tolerance, the system is ready

for operation. If the voltages are not within tolerance,

the servo will cycle two more times. If the voltages

remain out of tolerance, the system will not operate.

For example, if the headlight and taillight are disabled,

the ECU will sense a high voltage condition and acti-

vate the fail-safe mode. Adding more than 4 amps of

accessories will create a low voltage condition and

activate the fail-safe mode.

The fail-safe mode is an ECU operated engine RPM

limiter. When activated, the fail-safe mode will be

seen as an immediate loss of engine horsepower.

Exhaust Controlled 

Timing (ECT) System

The APV models are equipped with the Exhaust Con-

trolled Timing (ECT) system which utilizes an exhaust

pipe temperature sensor. This system automatically

adjusts the ignition timing to provide maximum per-

formance through a variety of operating conditions.

The ECU receives input on engine RPM (demand) and

exhaust temperature (engine condition) and adjusts the

ignition timing accordingly. This system is not adjust-

able and is maintenance free. 

If a system fault is suspected, use an ohmmeter to

check continuity of the exhaust pipe temperature sen-

sor located in the expansion chamber. A reading of

either 0 ohm or infinity indicates a failed sensor.

0737-314

„NOTE: A disabled ECT system WILL NOT cause
engine damage; however, a failed ECT system will
have slower throttle response and may produce
slightly less top-end performance.

Problem: Engine loses power; no top end

Condition

Remedy

1. Exhaust valves stick-

ing in down position

1. Remove carbon depos-

its, burrs, etc.

2. Cables adjusted too

long

2. Inspect—adjust

3.  CCU output voltage out

of tolerance

3. Inspect—replace CCU/

stator

Problem: Poor acceleration; hesitation

Condition

Remedy

1. Exhaust valve sticking

in up position

1. Remove carbon depos-

its, burrs, etc.—inspect/
replace return spring

2. Cables adjusted too

short

2.  Inspect—adjust

3.  CCU output voltage out

of tolerance

3. Inspect—replace CCU/

stator

4

4-1

SECTION 4 — FUEL SYSTEMS

TABLE OF

CONTENTS

Fuel Systems .......................................................... 4-2
Fuel System (Carbureted) ....................................... 4-2
Fuel System (EFI) ................................................. 4-16
Fuel System (Related Items)................................. 4-29

4-2

Fuel Systems

„NOTE: Critical torque specifications can be
found in Section 1 of this manual.

„NOTE: Some illustrations and photographs
used in this section are used for clarity purposes
only and are not designed to depict actual condi-
tions.

SPECIAL TOOLS

A number of special tools must be available to the

technician when servicing the fuel systems.

„NOTE: Special tools are available from the Arc-
tic Cat Service Parts Department.

Fuel System

(Carbureted)

This sub-section has been organized for servicing car-

bureted fuel systems; however, some components may

vary from model to model. The technician should use

discretion and sound judgment when removing/ disas-

sembling and assembling/installing components.

Whenever any maintenance or inspection is made on

the fuel system in which fuel leakage may occur, there

should be no welding, smoking, or open flames in the

area.

„NOTE: Some illustrations and photographs
used in this sub-section are used for clarity pur-
poses only and are not designed to depict actual
conditions.

Fuel System

(Carbureted)

Table of Contents

Pre-Maintenance Checks ........................................ 4-2
Changing Main Jet(s) .............................................. 4-3
Carburetor Schematics............................................ 4-3
Removing Carburetor .............................................. 4-4
Disassembling Carburetor....................................... 4-4
Cleaning Carburetor ................................................ 4-6
Inspecting Carburetor.............................................. 4-6
Assembling Carburetor............................................ 4-7
Installing Carburetor ................................................ 4-9
Adjusting Carburetor(s) ......................................... 4-10
Throttle Cable........................................................ 4-12
Choke Cable.......................................................... 4-13
Troubleshooting Fuel System ................................ 4-14

Pre-Maintenance 

Checks

Before troubleshooting the fuel system, several simple

checks should be performed. Many times what appears

to be a serious problem is only a minor one.

1. Make sure the gas tank shut-off valve was in the

OPEN position.

2. Turn the shut-off valve to the CLOSED position;

then remove the in-line fuel filter. If the filter is

dirty, replace the filter.

„NOTE: Determine which style in-line fuel filter is
being replaced and remove and install accordingly.

3. Install a new filter making sure the arrow on the

filter is directed toward the fuel pump.

728-272B

4. Check the hoses to ensure that all are correctly

connected; then check for cracks. If any cracks are

evident in the hoses, replace them making sure

none are against any hot or moving parts. Hoses

must fit tightly. If hoses do not fit tightly, cut 6 mm

(1/4 in.) from the end and install.

Description

p/n

EFI Analyzer

0644-476

EFI Analyzer Kit

0744-049

EFI Analyzer Update Kit

0744-047

EFI Diagnostic System Manual

2257-850

EFI Diagnostic System Manual

2259-020

Fluke Model 73 Multimeter

0644-191

Fuel Pressure Test Kit

0644-493

Laptop Diagnostic Test Kit

0744-050

Laptop Diagnostic Tool

0744-048

Main Jet Wrench

0644-065

Oil Injection Usage Tool

0644-007

Throttle Cable Removal Tool

1639-963

4

4-3

5. Check the impulse hose for cracks or any possible

air leaks. The hose must fit tightly at both ends. If

loose or cracked, replace the hose.

6. Check each carburetor vent hose for kinks or

obstructions; remove any obstructions.

7. Check each carburetor float chamber drain hose for

water or debris. If seen, clean by removing the plug

and draining the drain hose into a small container.

8. Check the gas tank vent hose and fuel hose for

obstructions; remove any obstructions.

9. Turn the shut-off valve to the OPEN position.

Changing Main Jet(s)

The carburetor main jet(s) must be changed in con-

junction with the changes in temperature, altitude, and

type of gasoline being used.

1. Loosen each carburetor flange clamp and remove

each carburetor from the intake flange and boot.

2. Remove the drain plug and O-ring from each car-

buretor float chamber and drain the gas into either

a small container or an absorbent towel.

3. Using the Main Jet Wrench, thread the main jet out

of each carburetor. Account for the baffle ring.

Install the new main jet with baffle ring and

tighten securely.

4. Install the drain plug and O-ring; then tighten

securely.

0728-054

5. Install and secure each carburetor.

Carburetor Schematics

„NOTE: Some components may vary from model
to model. The technician should use discretion
and sound judgment.

0740-658

0738-474

! CAUTION

When installing the throttle bodies/carburetors,
make sure the gasline hoses are properly routed to
avoid premature wear and/or contact with exhaust
components.

KEY

1. Mixing Body Assy

2. Starter Plunger 

Cap

3. Starter Plunger 

Spring

4. Starter Plunger

5. Spring

6. Idle Speed Screw

7. Spring

8. Pilot Air Screw

9. Pilot Jet

10. Baffle Ring

11. Main Jet

12. Mixing Body Top

13. Piston Valve Spring

14. Plate

15. Magnet Block

16. Screw w/Washer

17. E-Clip

18. E-Clip Washer

19. Jet Needle

20. Piston Valve

21. Needle Jet

22. Plate

23. Screw w/Spring 

Washer

24. Washer

25. Needle Valve Assy

26. Float Pin

27. Float Arm

28. Cap

29. Float

30. Gasket

31. Float Chamber

32. Hose Plate

33. Vent Hose

34. Screw w/Spring 

Washer

35. O-Ring

36. Drain Plug

37. Cap

38. Washer

VM-32

KEY

1. Mixing Body Assy

2. Starter Plunger 

Cap

3. Starter Plunger 

Spring

4. Starter Plunger

5. Spring

6. Idle Speed Screw

7. Spring

8. Pilot Air Screw

9. Pilot Jet

10. Baffle Ring

11. Main Jet

12. Mixing Body Top

13. Piston Valve 

Spring

14. Plate

15. Magnet Block

16. Screw w/Washer

17. E-Clip

18. Washer

19. Jet Needle

20. Piston Valve

21. Needle Jet

22. Self-Tapping 

Screw

23. Magnetic Switch

24. Plate

25. Screw w/Spring 

Washer

26. Washer

27. Needle Valve Assy

28. Float Pin

29. Float Arm

30. Cap

31. Float

32. Gasket

33. Float Chamber

34. Plate

35. Hose

36. Screw w/Spring 

Washer

37. O-Ring

38. Drain Screw

39. Cap

40. Washer

VM-34

 

 

 

 

 

 

 

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