Snowmobile Arctic Cat (2007 year). Instruction - part 95

 

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Snowmobile Arctic Cat (2007 year). Instruction - part 95

 

 

8-83

8

CHAINS & SPROCKETS

For reference, all spockets and chains available from Arctic Cat are listed below.

„ NOTE: Added to the list are wide 15 link chains with corresponding wide sprockets. These chains and
sprockets are 3 mm (1/8 in.) wider than the 13 link chains and corresponding sprockets and approximately
25% stronger.

* Reverse and 2-Speed Sprocket and Chain
**These are Borg Warner chains and they must be used 

with Borg Warner sprockets only or damage to the 
chains or sprockets will result. 

***These are Borg Warner sprockets and they must be used 

with Borg Warner sprockets (upper or lower) and 
chains or damage to the sprockets and chains will 
result. Sixteen-tooth inner spline with a 37.5° angle. 
Cannot be used on a 2003 Sno Pro.

****Borg Warner sprockets used in 2003. Fifteen-tooth 

inner spline with a 30° angle. Cannot be used on a 
2004 Sno Pro.

UPPER SPROCKET (w/11 Link Chain)

NUMBER OF TEETH

P/N

15

0107-217

16

0107-340

17

0107-218

18

0107-341

19

0107-219

20

0107-409

21

0107-408

22

0107-301

23

0602-363

24

0107-508

LOWER SPROCKET (w/11 Link Chain)

33

0107-513

35

0107-325

35*

0702-074

37

0107-407

39

0107-220

39*

0702-072

40

0107-903

41

0107-369

STANDARD CHAIN (11 Link)

PITCH

P/N

64

0107-322

66

0107-358

68

0107-215

70

0107-216

70*

0602-371

72

0107-372

WIDE CHAIN (13 Link)

68

0602-495

70

1602-041

72

1602-042

WIDE CHAIN (15 Link)

68

1602-036

70

0602-968

72

0602-972

74

1602-037

70**

1602-578

72**

1602-579

74**

1602-550

WIDE SPROCKET (w/13 Link Chain)

(UPPER)

NUMBER OF TEETH

P/N

18

0602-445

18

1602-378 (cut steel)

19

0602-444

20

0602-456

21

0602-494

22

0602-455

23

0602-452

24

0602-446

19*

0602-470

WIDE SPROCKET (w/15 Link Chain) (UPPER)

NUMBER OF TEETH

P/N

20

0602-967

18

0602-995

19

1602-383 (powder metal)

19

0602-973

23

1602-118

24

0602-974

26

1602-193

19**

1602-548 (2004)

20**

1602-600 (2004)

21**

1602-685 (2004)

WIDE SPROCKET (w/13 Link Chain) (LOWER)

35

0602-457

39

0602-451

40

0602-453

39*

0702-170

39 (Light)

1602-087

40*

0702-393

41

1602-119

42

0602-909

43

1602-333 (cut steel)

43

1602-394 (powder metal)

44

0602-812

44*

0602-813

39****

1602-414 (2003)

40****

1602-415 (2003)

41****

1602-416 (2003)

42****

1602-417 (2003)

43****

1602-418 (2003)

WIDE SPROCKET (w/15 Link Chain) (LOWER)

35*

0602-142

39*

0702-370

39

0602-975

40*

0702-394

44*

0702-383

35

1602-603

39

1602-604

40

1602-605

43***

1602-549 (2004)

44***

1602-688 (2004)

45***

1602-689 (2004)

46***

1602-690 (2004)

8-84

ARCTIC CAT DRIVE BELT DIMENSION CHART

*High Performance Belt
**Double-Cog High Performance Belt
***Double-Cog High Performance Belt w/Hard Comound
****Double-Cog High Performance Belt w/High COF 

Compound

„ NOTE: The difference between Drive Belt (p/n 0627-010) and Drive Belt (p/n 0627-020) is width. If one of
these belts is substituted for the other, the driven pulley will need a shim added or a shim removed to
obtain correct belt deflection. Both of these belts are constructed of “hard compound” and should be used
only when recommended. If these belts are used when a softer compound belt is recommended (such as a
p/n 0627-012 or 0627-021), the engine will run at a higher RPM. The difference between Drive Belt (p/n 0627-
046) and Drive Belt (p/n 0627-060) is the hardness. The Drive Belt (p/n 0627-060) is more flexible, and if
used in place of Drive Belt (p/n 0627-046), the engine will run at a lower RPM.

BELT P/N

LENGTH

WIDTH

*0627-001

43 5/8 ± 3/16 inch

1 3/8 inch

*0627-002

43 3/8 ± 3/16 inch

1 3/8 inch

*0627-004

43 5/16 ± 3/16 inch

1 3/8 inch

*0627-006

43 5/8 ± 3/16 inch

1 3/8 inch

*0627-008

45 3/4 ± 3/16 inch

1 3/8 inch

**0627-009

47 3/4 ± 3/16 inch

1 3/8 inch

***0627-010

47 3/4 ± 3/16 inch

1 3/8 inch

**0627-011

45 3/4 ± 3/16 inch

1 3/8 inch

**0627-012

47 3/4 ± 3/16 inch

1 3/8 inch

0627-013

49 ± 3/16 inch

1 7/16 inch

0627-014

49 ± 3/16 inch

1 7/16 inch

***0627-020

47 3/4 ± 3/16 inch

1 13/32 inch

**0627-021

47 3/4 ± 3/16 inch

1 13/32 inch

BELT P/N

LENGTH

WIDTH

***0627-031

47 3/4 ± 3/16 inch

1 13/32 inch

***0627-032

44 9/16 ± 3/16 inch

1 15/32 inch

***0627-033

50 5/16 ± 3/16 inch

1 7/16 inch

***0627-034

44 ± 3/16 inch

1 13/32 inch

***0627-035

47 3/4 ± 3/16 inch

1 13/32 inch

***0627-036

45 ± 3/16 inch

1 7/16 inch

**0627-044

44 11/16 ± 3/16 inch

1 29/64 inch

**0627-045

45 7/32 ± 3/16 inch

1 29/64 inch

***0627-046

46 ± 3/16 inch

1 29/64 inch

***0627-047

43 17/32 ± 3/16 inch

1 29/64 inch

***0627-048

47 ± 3/16 inch

1 29/64 inch

***0627-049

48 5/32 ± 3/16 inch

1 29/64 inch

****0627-060

46 ± 3/16 inch

1 29/64 inch

8-85

8

Arctic Cat Drive Belt 

Replacement Chart

Drive Clutch/Driven 

Pulley-Related 

Specifications

(2006-2007)

2005

Bearcat W/T......................................... 0627-033
T660 Touring ....................................... 0627-021
T660 Turbo Models.............................. 0627-028

2006

Bearcat W/T Models ............................ 0627-033
Panther 660 Models ............................. 0627-013
T660 Touring ........................................ 0627-013
T660 Turbo Models .............................. 0627-048

2007

Bearcat W/T .........................................0627-033
Bearcat W/T Turbo ...............................0627-049
Jaguar Z1 .............................................0627-047
Panther 660 Models .............................0627-013
T660 Touring ........................................0627-013
T660 Turbo Models...............................0627-048

YEAR

MODELS

ALIGNMENT 

BAR - p/n

ALIGNMENT 

BAR - p/n

CENTER-TO-

CENTER

OFFSET

FLOAT

Offset

Parallelism

cm

in.

mm

in.

mm

in.

2006

Bearcat W/T (Non-Turbo)

0644-428

N/A

32.5

12.80

37.72

1.485

0.762-1.524

0.030-0.060

2006

Bearcat W/T Turbo

0644-427

N/A

32.5

12.80

42.00

1.655

0.762-1.524

0.030-0.060

2006

Panther 660/T660 
Touring Models

0644-428

N/A

30.9

12.20

37.72

1.485

0.762-1.524

0.030-0.060

2006

T660 Turbo Models

0644-427

N/A

30.9

12.20

42.00

1.655

0.762-1.524

0.030-0.060

2007

Bearcat W/T (Non-Turbo)

0644-428

N/A

32.5

12.80

37.72

1.485

0.762-1.524

0.030-0.060

2007

Bearcat W/T Turbo

0644-427

N/A

32.5

12.80

42.00

1.655

0.762-1.524

0.030-0.060

2007

Jaguar Z1

0644-427

0644-509

29.2

10.20

42.00

1.655

None*

None*

2007

Panther 660/T660 Touring 
Models

0644-428

N/A

30.9

12.20

37.72

1.485

0.762-1.524

0.030-0.060

2007

T660 Turbo Models

0644-427

N/A

30.9

12.20

42.00

1.655

0.762-1.524

0.030-0.060

*

! CAUTION

On this snowmobile, do not allow the driven pulley to “float” on the output shaft or damage to the driven
pulley will occur.

8-86

Troubleshooting

Drive Clutch/

Driven Pulley

Problem: Midrange Shift-Up (Too Quickly - Lowers RPM)

Condition

Remedy

1. Drive clutch spring weak

2. Driven pulley spring weak

3. Driven pulley spring preload tension inadequate

4. Center-to-center distance too close

5. Driven pulley bearing worn — damaged

1. Replace drive clutch spring

2. Replace driven pulley spring

3. Increase spring preload tension

4. Adjust center-to-center distance

5. Replace bearing — movable sheave

Problem: Midrange Shift-Up (Too Slowly - Raises RPM)

Condition

Remedy

1. Drive clutch components dirty

2. Driven pulley components dirty

3. Driven pulley spring preload tension excessive

4. Driven pulley bearing worn — dirty

1. Clean drive clutch components

2. Clean driven pulley components

3. Decrease spring preload tension

4. Clean — replace bearing — movable sheave

Problem: Excessive Belt Deposits

Condition

Remedy

1. Offset adjusted incorrectly

2. Drive clutch/driven pulley parallelism incorrect

(Jaguar Z1)

3. Drive clutch/driven pulley sheaves rough — dam-

aged — dirty

4. Driven pulley movable sheave travel impaired

5. Driven pulley bearing worn — dirty

1. Adjust offset

2. Adjust parallelism (Jaguar Z1)

3. Repair — replace — clean drive clutch/driven pulley

4. Service driven pulley

5. Clean — replace bearing — movable sheave

Problem: Excessive Belt Drag—Impaired Drive Clutch Disengagement

Condition

Remedy

1. Drive clutch components dirty — damaged

2. Drive belt does not meet measurement specifications

1. Clean — replace drive clutch components

2. Replace drive belt

Problem: Engine RPM Suddenly Increases—Drive Clutch Vibrates

Condition

Remedy

1. Cam arm pin bent — damaged

2. Cam arm damaged — broken

3. Drive clutch out of balance

1. Replace pin

2. Replace cam arm

3. Align — replace components — drive clutch

Problem: Driven Pulley Vibrates

Condition

Remedy

1. Sheave rivets loose — broken

2. Driven pulley out of balance — loose components

1. Replace sheave

2. Service — replace driven pulley

 

 

 

 

 

 

 

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