Snowmobile Arctic Cat (2007 year). Instruction - part 54

 

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Snowmobile Arctic Cat (2007 year). Instruction - part 54

 

 

5-20

AO301

AO300

AO299

„ NOTE: Be sure to use the appropriate screws for
installing each component. 

7. Install the dust cover using the existing screws.

Tighten securely.

AO298

8. Install the positive lead nut and insulator.

AO297

9. Properly position the alternator pulley spacer;

then install the alternator pulley and secure with

existing nut. Tighten securely.

AO296

AO295

5-21

5

Magneto

(1100 cc Z1)

REMOVING

„ NOTE: Prior to removing the magneto, the
engine oil and cooling system must be drained.
Proceed to Changing Oil/Filter sub-section in Sec-
tion 3 and follow steps 1-5; then proceed to Liquid
Cooling System (1100 cc Z1) sub-section in Sec-
tion 3 and follow steps 1-4 of DRAINING COOLING
SYSTEM.

„ NOTE: Upon completing the above nine steps,
continue the removing process starting with step
10 following.

10. Disconnect the connector for the exhaust tem-

perature sensor; then remove the springs secur-

ing the exhaust pipe and resonator to the engine

and chassis. Remove the exhaust assembly and

account for exhaust gaskets and springs.

11. Remove the three cap screws securing the oil

tank to the chassis; then remove the clamps

securing the oil return and oil supply hoses from

the magneto cover. Disconnect the hoses (along

with the breather hose located at the top of the

tank) and remove the oil tank.

ZJ146A

12. To gain access to the magneto cover, remove the

remaining coolant hoses from the water pump,

oil cooler, and separator tank.

13. Remove the eighteen cap screws securing the

magneto cover to the engine; then remove the

cover and account for the dowel pins, the oil

pump seal, and the gasket.

ZJ147

14. Remove the cap screws securing the harness

clamp and timing sensor to the magneto cover.

ZJ148A

15. Remove the three cap screws securing the mag-

neto to the cover; then remove the magneto

assembly.

ZJ149A

16. Remove the torque limiter/idler gear assembly

from the magneto cover. For installing purposes,

note the location of the spacers.

5-22

ZJ150A

INSTALLING

1. Place the magneto into position on the cover;

then install and tighten the three cap screws to

specifications. With the harness routed properly,

install the timing sensor and harness clamp and

tighten to 1.0 kg-m (7 ft-lb).

ZJ149A

ZJ148A

2. With the two dowel pins installed in the engine

case, install the torque limiter and spacer; then

install the inner spacer, idler gear, and outer

spacer.

0742-002

3. Install the two alignment pins in the engine for

the magneto cover; then with a new gasket,

install the cover and with the pattern shown,

tighten the 18 cap screws to 1.0 kg-m (7 ft-lb).

741-583A

„ NOTE: Assure that the oil pump seal is in place
prior to installing the magneto cover.

ZJ151A

4. Install the coolant hoses to the water pump, oil

cooler, and separator tank; then secure the hoses

with the clamps.

5. Place the oil tank into position in the chassis and

install the breather hose; then secure with the

clamp. With the hoses routed properly, install

the supply/return oil hoses to the tank; then

secure the hoses with new clamps.

„ NOTE: Assure that the O-rings are properly
seated in the supply/return oil hose fittings.

5-23

5

ZJ248A

6. Secure the oil tank to the chassis with the three

cap screws; then tighten securely.

ZJ146A

7. Place the resonator into position in the chassis

and install the two springs securing the resona-

tor to the chassis; then secure the resonator to

the upper frame with the hairpin clip. Install the

exhaust pipe and secure to the manifold and res-

onator with six springs. Connect the harness

plug-in for the exhaust temperature sensor.

„ NOTE: To finalize this procedure, it is necessary
to add coolant and oil to the engine. Proceed to
Liquid Cooling System (1100 cc Z1) sub-section in
Section 3 and follow steps 1-6 of FILLING COOL-
ING SYSTEM; then proceed to Changing Oil/Filter
sub-section in Section 3 and follow steps 7-10.

Troubleshooting 

Electric Start

Problem: Hot or Smoking Wires

Condition

Remedy

1. System wired incorrectly

1. Check wiring against wiring diagram

Problem: Starter Does Not Turn Over

Condition

Remedy

1. Battery discharged

2. Connection loose

3. Grounding improper

4. Fuse blown

 

— not installed

1. Check/charge the battery

2. Check tightness of all connections

3. Check ground connections

4. Check — replace fuse

 

 

 

 

 

 

 

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