Snowmobile Polaris 600 RUSH (2010 year). Instruction - part 69

 

  Index      Snowmobiles / ATV     Snowmobile Polaris 600 RUSH - instruction 2010 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  67  68  69  70   ..

 

 

Snowmobile Polaris 600 RUSH (2010 year). Instruction - part 69

 

 

8.42

Steering and Suspensions

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

2011 Progressive 121 Rear Mid Flap Covers

CLOSEOFF FLAP

UPPER FLAP PLATE

UPPER FLAP

8.43

Steering and Suspensions

8

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

Progressive 136 Rail Assembly

Assembly Notes

• Never re-use lock nuts. Always replace with new 

parts.

• All pivots must rotate freely after tightening 

fasteners.

RAIL SLIDER

TRACK TENSIONER BLOCK

RAIL TIP

BOGIE WHEEL ASM.

RAIL BUMPER

INSIDE OF RAIL

A

B

C

D

D

E

SPACER

BOGIE WHEEL MOUNT

SUPPORT PLATE

BUMPER LINER

METRIC FASTENERS

T 

A: 7.4 ft-lb (10 Nm)

B: 4 ft-lb (5.4 Nm)

C: Torque nut until screw protrudes 5mm

D: 17 ft-lb (23 Nm)

E: 33 ft-lb (45 Nm)

CAUTION

Some rail shaft fasteners are pre-coated with locking 

agent. Never re-use these fasteners once removed. 

Always use new pre-coated fasteners.

8.44

Steering and Suspensions

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

Progressive 136 Rail Fastener Locations

Components/Fasteners:

• A - Rail Tip

• B - Limiter Strap Shaft

• C - Rail Bumper

• D  -  Left Rail Front Holes - Bogie Wheel Asm. 

(Mount to outside of rail)

• E  -  Right Rail Rear Holes - Bogie Wheel Asm. 

(Mount to outside of rail)

• F - Front Shock Shaft

• G  -  Left Rail Front Holes - Bogie Wheel Asm. 

(Mount to outside of rail)

• H  -  Right Rail Rear Holes - Bogie Wheel Asm. 

(Mount to outside of rail)

• I - Front Torque Arm Shaft

• J  -  Left Rail Front Holes - Bogie Wheel Asm. 

(Mount to inside of rail)

• K  -  Right Rail Rear Holes - Bogie Wheel Asm. 

(Mount to inside of rail)

• L - Rail Brace Shaft

• M - Bogie Wheel Asm.

(Mount to inside of rail)

• N - Rail Brace Shaft

• O - Rear Pivot Shaft

• P - Rail Brace Shaft

• Q - Rear Idler Adjuster Block

A

B

C

D

E

F

G

H

K

M

J

L

I

N

O

LEFT RAIL SHOWN

P

Q

8.45

Steering and Suspensions

8

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

Progressive 136 Front Torque Arm

Assembly Notes

• Never re-use lock nuts. Always replace with new 

parts.

• All pivots must rotate freely after tightening 

fasteners.

FRONT TORQUE ARM

LIMITER STRAPS

PIVOT SHAFT

UPPER TORQUE ARM SHAFTS

BUSHING

BUSHING

A

A

B

B

LIMITER STRAP SPACER

BUSHING

FRONT TRACK SHOCK

METRIC FASTENERS

INSTALL STRAPS RUBBER SIDE OUT

C

T 

A: 17 ft-lb (23 Nm)

B: 60 ft-lb (80 Nm) Apply Loctite® 262™ to threads

C: 33 ft-lb (45 Nm)

CAUTION

Some rail shaft fasteners are pre-coated with locking 

agent. Never re-use these fasteners once removed. 

Always use new pre-coated fasteners.

 

 

 

 

 

 

 

Content   ..  67  68  69  70   ..