Snowmobile Polaris 600 RUSH (2010 year). Instruction - part 3

 

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Snowmobile Polaris 600 RUSH (2010 year). Instruction - part 3

 

 

1.10

General Information

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

2011 800 RMK 155

Model Numbers:

S11CM8GSA / S11CM8GSL / S11CM8GEA

S11CM8GSB / S11CM8GSM

NOTE:   OPTIONAL - USE 2 GRAM LIGHTER CLUTCH 
WEIGHTS WHEN OPERATING IN PROLONGED 
WARM TEMPERATURES (LATE FALL/SPRING 
SEASON) TO MAINTAIN PEAK OPERATING RPM.

Engine

Engine Type

Liberty Liquid-Cooled / 

Case Reed Induction

Model Number

S4229-8044-OO8G

Displacement / # Cylinders

794cc / 2

Bore (inches/mm)

3.34 / 85

Stroke (inches/mm)

2.75 / 70

Piston to Cylinder 
Clearance (inches/mm)

.0040-.0055 / 0.103-0.141

Installed Ring Gap

(inches / mm)

.017-.025 / 0.450-0.650

Operating RPM +0-300

8250

Idle RPM ±200

1700

Engagement RPM ±200

3800

Exhaust Valve Spring

Orange

Thermostat Opening 
Temperature (° F/ ° C)

120 / 49

Fuel Delivery

Type - Number of Fuel 
Injectors

DC-CFI - 2

Throttle Body Marking

1204094

Throttle Body Bore

48mm

TPS Voltage @ Idle

(5 VDC +/- .01 Input)

0.94 +/- 0.01 VDC

Fuel Pressure - PSI (bar)

58-60 (4.0-4.1)

Fuel Octane (R+M/2)

10% Ethanol 24

 Resistor


Premium/Non-Ethanol 
160

 Resistor

<91 Octane

(Non-Oxygenated)

OR

87/89/91+

(Up to10% Oxygenated)

91+

(Non-Oxygenated)

Clutch Settings

ALTITUDE

meters

(feet)

DRIVE CLUTCH

DRIVEN CLUTCH

Shift 

Weight

Clutch 
Spring

Clutch 
Spring

Driven 

Helix

Gearing

0-600

(0-2000)

10-68

BLACK

140 - 330

7043342

BLACK

155-222

7043063

56/42 - .36

5135403

20:42 - 72

600-1200

(2000-4000)

10-66

1200-1800

(4000-6000)

10-64

1800-2400

(6000-8000)

10-62

2400-3000

(8000-10,000)

10-60

BLK/PUR

160-240

7043363

3000-3600

(10,000-12,000)

10-58

Drive Clutch Bolt Torque: 80 lb.ft. (108Nm)

Re-torque after running engine.

General

Width (in/cm)

46.5 / 118.1

Length (in/cm)

129 / 327.7

Height (in/cm)

51 / 129.5

Estimated Dry Weight (lb/kg)

440 / 199.6

Fuel (Gallons / Liters)

11.5 / 43.5

Oil (Quarts / Liters)

3.4 / 3.3

Cooling System 
Capacity(Qts/ L)

5.3/5.0

Brake Fluid

DOT 4

Drive Belt

Part Number

Width (inches / cm)

Side Angle

Circumference (inches / cm)

Center Distance (inches / cm)

3211115

1.460 / 3.7

26_

46.77 / 118.8

11.5 / 29.2

Chaincase

Center Distance (inches)

Top Gear (Stock)

Bottom Gear (Stock)

Chain (Stock)

Gear Lube

Capacity (oz / ml)

Reverse System

7.53

20
42
72

Polaris Synthetic (80W)

9 / 266

PERC

1.11

General Information

1

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

NOTE:  * = Rider weight with gear.

Track

Width - Inches (cm)

15 (38)

Length - Inches (cm)

155 (393.7)

Pitch

Plies

2.86

1

Lug Height - Inches (cm) 

2.4 (6.1) Series 5.1

Track tension sag in/cm 
with 10 lbs/4.54kg placed 
16 in/40cm ahead of rear 
idler shaft

3/8

- 1/2(1.0 - 1.3cm)

Electrical

Alternator Output

Operating Voltage

Watts @ 13.5 VDC (Total)

13.5 - 14.5 VDC

400

Ignition Timing 

18_ @1700 RPM

Coolant Temp = 120_F (49_C)

Spark Plug Gap in.(mm)

.027 (.70)

Spark Plug

NGK BPR9ES

Front Suspension

Suspension Type

PRO-RIDE RMK Adjustable

Shocks

RydeFX Twin Tube

IFS Spring Rate

lbs/in (N/mm)

100 (17.5)

IFS Spring Installed 
Length - Inches (cm)

10.5 (26.7)

Front Vertical Travel

Inches (cm)

9 (22.9)

Ski Center Distance

Inches (cm)

Setup Width

39-40-41 (99.1-101.6-104.1)

36.26 (92)

Measured inside of spindles.

Camber Inches (cm)

1.95 

 0.31 (4.3  .8)

Toe Out Inches (mm)

0 -1/8

 (0 - 3)

Rear Suspension

Suspension Type

RMK Coil-Over 155

Front Track Shock

(FTS)

RydeFX Twin Tube

FTS Spring Rate

lbs/in (N/mm)

150 (26.25)

Rear Track Shock

(RTS)

RydeAFX Twin Tube

Standard RTS Spring

Rate lbs/in (N/mm)

Installed Length In. (cm)

(Track off ground)

Rider Weight*

<160lbs./72kg

160-220lbs./72-99kg

220-280lbs./99-127kg

280-340lbs./127-154kg

PN: 7043680-133

210 (36.75)

10-3/4" (27.3)

10-1/4" (26)

10-1/8" (25.7)

9-3/4" (24.8)

CAUTION: Do not adjust STD 

spring length greater than
10-3/4

"

 or less than 9-5/8

"

.

HD RTS Spring

Rate lbs/in. (N/mm)

Installed Length In. (cm)

(Track off ground)

Rider Weight*

250-300lbs./113-136kg

300-350lbs./136-159kg

PN: 7043741-067

250 (43.75)

10-1/8" (25.7)

10" (25.4)

CAUTION: Do not adjust HD 

spring length greater than
10-7/8

"

 or less than 9-7/8

"

.

Rear Travel

Inches (cm)

155 = 16 (40.6)

1.12

General Information

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

2011 800 RMK Assault

Model Numbers:

S11CN8GSA / S11CN8GSB / S11SN86EA

NOTE:   OPTIONAL - USE 2 GRAM LIGHTER CLUTCH 
WEIGHTS WHEN OPERATING IN PROLONGED 
WARM TEMPERATURES (LATE FALL/SPRING 
SEASON) TO MAINTAIN PEAK OPERATING RPM.

Engine

Engine Type

Liberty Liquid-Cooled / 

Case Reed Induction

Model Number

S4092-8044-OO8G

Displacement / # Cylinders

794cc / 2

Bore (inches/mm)

3.34 / 85

Stroke (inches/mm)

2.75 / 70

Piston to Cylinder 
Clearance (inches/mm)

.0040-.0055 / 0.105-0.141

Installed Ring Gap

(inches / mm)

.017-.025 / 0.450-0.650

Operating RPM +0-300

8250

Idle RPM ±200

1700

Engagement RPM ±200

3800

Exhaust Valve Spring

Orange

Thermostat Opening 
Temperature (° F/ ° C)

120 / 49

Fuel Delivery

Type - Number of Fuel 
Injectors

DC-CFI - 2

Throttle Body Marking

1204094

Throttle Body Bore

48mm

TPS Voltage @ Idle

(5 VDC +/- .01 Input)

0.94 +/- 0.01 VDC

Fuel Pressure - PSI (bar)

58-60 (4.0-4.1)

Fuel Octane (R+M/2)

10% Ethanol 24

 Resistor


Premium/Non-Ethanol 
160

 Resistor

<91 Octane

(Non-Oxygenated)

OR

87/89/91+

(Up to10% Oxygenated)

91+

(Non-Oxygenated)

Clutch Settings

ALTITUDE

meters

(feet)

DRIVE CLUTCH

DRIVEN CLUTCH

Shift 

Weight

Clutch 
Spring

Clutch 
Spring

Driven 

Helix

Gearing

0-600

(0-2000)

10-68

BLACK

140 - 330

7043342

BLACK

155-222

7043063

56/42 - .36

5135403

20:42 - 72

600-1200

(2000-4000)

10-66

1200-1800

(4000-6000)

10-64

1800-2400

(6000-8000)

10-62

2400-3000

(8000-10,000)

10-60

BLK/PUR

160-240

7043363

3000-3600

(10,000-12,000)

10-58

Drive Clutch Bolt Torque: 80 lb.ft. (108Nm)

Re-torque after running engine.

General

Width (in/cm)

48 / 121.9

Length (in/cm)

129 / 327.7

Height (in/cm)

51 / 129.5

Estimated Dry Weight (lb/kg)

446 / 202.3

Fuel (Gallons / Liters)

11.5 / 43.5

Oil (Quarts / Liters)

3.4 / 3.3

Cooling System 
Capacity(Qts/ L)

5.3/5.0

Brake Fluid

DOT 4

Drive Belt

Part Number

Width (inches / cm)

Side Angle

Circumference (inches / cm)

Center Distance (inches / cm)

3211115

1.460 / 3.7

26_

46.77 / 118.8

11.5 / 29.2

Chaincase

Center Distance (inches)

Top Gear (Stock)

Bottom Gear (Stock)

Chain (Stock)

Gear Lube

Capacity (oz / ml)

Reverse System

7.53

20
42
72

Polaris Synthetic (80W)

9 / 266

PERC

1.13

General Information

1

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

NOTE:  * = Rider weight with gear.

Track

Width - Inches (cm)

15 (38)

Length - Inches (cm)

155 (393.7)

Pitch

Plies

2.86

2

Lug Height - Inches (cm) 

2.125 (5.4) (Competition)

Track tension sag in/cm 
with 10 lbs/4.54kg placed 
16 in/40cm ahead of rear 
idler shaft

3/8

- 1/2(1.0 - 1.3cm)

Electrical

Alternator Output

Operating Voltage

Watts @ 13.5 VDC (Total)

13.5 - 14.5 VDC

400

Ignition Timing 

18_ @1700 RPM

Coolant Temp = 120_F (49_C)

Spark Plug Gap in.(mm)

.027 (.70)

Spark Plug

NGK BPR9ES

Front Suspension

Suspension Type

PRO-RIDE RMK Wide 

Adjustable

Shocks

Walker Evans Needle Piggyback

16 Click Compression 

Adjustable

Factory Setting** = 6

IFS Spring Rate

lbs/in (N/mm)

130 (22.75)

IFS Spring Installed 
Length - Inches (cm)

10.75 (27.3)

Front Vertical Travel

Inches (cm)

9 (22.9)

Ski Center Distance

Inches (cm)


Setup Width

41.5-42.5-43.5

(105.4-108-110.5)

38.58 (98)

Measured inside of spindles.

Camber Inches (cm)

2.25 

 0.31 (5.7  .8)

Toe Out Inches (mm)

0 -1/8

 (0 - 3)

Rear Suspension

Suspension Type

RMK Coil-Over 155

Front Track Shock

(FTS)

Walker Evans HPG w/IFP

FTS Spring Rate

lbs/in (N/mm)

180 (31.5)

FTS Spring Installed 
Length-Inches (cm)

8.50 (21.6)

Rear Track Shock

(RTS)

Walker Evans Needle 

Piggyback

16 Click Compression 

Adjustable

Factory Setting** = 6

Standard RTS Spring

Rate lbs/in (N/mm)

Installed Length In. (cm)

(Track off ground)

Rider Weight*

<160lbs./72kg

160-220lbs./72-99kg

220-280lbs./99-127kg

280-340lbs./127-154kg

PN: 7043572-133

190 (33.25)

10-7/8" (27.6)

10-1/4" (26)

10" (25.4)

9-1/2" (24.1)

CAUTION: Do not adjust STD 

spring length greater than 

11.0

"

 or less than 9-3/8

"

.

HD RTS Spring

Rate lbs/in. (N/mm)

Installed Length In. (cm)

(Track off ground)

Rider Weight*

250-300lbs./113-136kg

300-350lbs./136-159kg

PN: 7043740-067

250 (43.75)

10-1/8" (25.7)

10" (25.4)

CAUTION: Do not adjust HD 

spring length greater than
10-7/8

"

 or less than 9-7/8

"

.

Rear Travel

Inches (cm)

155 = 16 (40.6)

 

 

 

 

 

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