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1.6 General Information 9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual © 2011 Polaris Sales Inc. 2011 800 RUSH Model Numbers: 800 RUSH S11BF8GSA / S11BF8GSL / S11BF8GSB / S11BF8GSM S11BD8GSM S11BP8GSA / S11BP8GSL / S11PB8GEL / S11BP8GSB S11BP8GSM / S11BP8GEM / S11BE8GSM NOTE: OPTIONAL - USE 2 GRAM LIGHTER CLUTCH Engine Engine Type Liberty Liquid-Cooled / Case Reed Induction Model Number S4139-8044-OO8G Displacement / # Cylinders 794cc / 2 Bore (inches/mm) 3.34 / 85 Stroke (inches/mm) 2.75 / 70 Piston to Cylinder .004-.0055 / 0.103-0.141 Installed Ring Gap (inches / mm) .017-.025 / 0.450-0.650 Operating RPM +0-300 8250 Idle RPM ±200 1700 Engagement RPM ±200 3800 Exhaust Valve Spring Orange Thermostat Opening 120 / 49 Fuel Delivery Type - Number of Fuel DC-CFI - 2 Throttle Body Marking 1204094 Throttle Body Bore 48mm TPS Voltage @ Idle (5 VDC +/- .01 Input) 0.94 +/- 0.01 VDC Fuel Pressure - PSI (bar) 58-60 (4.0-4.1) Fuel Octane (R+M/2) 10% Ethanol 24 Resistor Resistor <91 Octane (Non-Oxygenated) OR 87/89/91+ (Up to10% Oxygenated) 91+ (Non-Oxygenated) Clutch Settings ALTITUDE meters (feet) DRIVE CLUTCH DRIVEN CLUTCH Shift Weight Clutch Clutch Driven Helix Gearing 0-600 (0-2000) 10-66 BLACK 120-310 7043681 BLU/BLK 123-203 7043064 64/42 - .36 5135401 22:36-70 600-1200 (2000-4000) 10-64 1200-1800 (4000-6000) 10-62 1800-2400 (6000-8000) 10-60 BLK/PUR 160-240 7043363 2400-3000 (8000-10,000) BLACK 140-330 7043342 20:38-70 3000-3600 (10,000-12,000) 10-58 Drive Clutch Bolt Torque: 80 lb.ft. (108Nm) Re-torque after running engine. General Width (in/cm) 48 / 121.9 Length (in/cm) 108 / 274 Height (in/cm) 46 / 117 Estimated Dry Weight (lb/kg) 465 / 211 Fuel (Gallons / Liters) 11 / 41.6 Oil (Quarts / Liters) 3.4 / 3.3 Cooling System 6 / 5.7 Brake Fluid DOT 4 Drive Belt Part Number Width (inches / cm) Side Angle Circumference (inches / cm) Center Distance (inches / cm) 3211115 1.460 / 3.7 26_ 46.77 / 118.8 11.5 / 29.2 Chaincase Center Distance (inches) Top Gear (Stock) Bottom Gear (Stock) Chain (Stock) Gear Lube Capacity (oz / ml) Reverse System 7.53 22 Polaris Synthetic (80W) 9 / 266 PERC |