Index Snowmobiles / ATV Snowmobile Polaris 440 PRO X Fan, 440 PRO X, 600 PRO X, 700 PRO X, 800 PRO X - instruction 2003 year
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GENERAL INFORMATION 1.10 MODEL: 700 PRO X . . . . . . . . . . MODEL NUMBER: S03NX7CS . ENGINE MODEL: S2378--7070PA7C . . JETTING CHART AMBIENT TEMPERATURE Altitude Below -30 qF Below -34 qC -30_ to --10_F -34_to -23_C --10_to +10_F -23_ to --12_C +10_to +30_F -12_to --1_C +30_to +50_F -1_to +10_C Above +50_F Above +10_C ltitude Below 34 C -34 to -23 C -23 to --12 C -12 to --1 C -1 to +10 C Above +10 C 0--600 (0--2000) 480 #4 460 #3 440 #3 420 #3 400 #3 390 #2 600--1200 (2000--4000) 450 #3 430 #3 410 #3 400 #3 380 #2 360 #2 Meters 1200--1800 ( 000 6000) 420 400 390 370 350 330 Meters (Feet) 1200 1800 (4000--6000) 420 #3 400 #3 390 #3 370 #2 350 #2 330 #2 ( ) 1800--2400 (6000 8000) 400 3 380 3 360 2 340 2 330 2 310 2 (6000--8000) 400 #3 380 #3 360 #2 340 #2 330 #2 310 #2 2400--3000 (8000 10000) 370 3 350 2 330 2 320 2 300 2 280 2 (8000--10000) 3 0 #3 350 #2 330 #2 3 0 #2 300 #2 80 #2 3000--3700 (10000 12000) 340 2 330 2 310 2 290 2 270 2 260 2 (10000--12000) 3 0 #2 330 #2 3 0 #2 90 #2 0 #2 60 #2 XXX #X - # refers to the clip position from top of jet needle. CLUTCH CHART DRIVE DRIVEN Altitude Shift Clutch Clutch Driven Chaincase ltitude Shift Weight Clutch Clutch Driven Helix Chaincase Gearing Meters 0-900 10 62 Black / Black / 62--42/ 25--41 76P Meters (Feet) 0-900 (0-3000) 10-62 Black / Green Black / Red 62--42/ .46 25--41 76P HYVO 900-1800 10 60 Black / Black / 62--42/ 25--41 76P 900-1800 (3000-6000) 10-60 Black / Green Black / Red 62--42/ .46 25--41 76P HYVO 1800-2700 10 58 Black / Black / 62--40/ 23-39 74P 1800-2700 (6000-9000) 10-58 Black / Green Black / Red 62--40/ .46 23-39 74P HYVO 2700-3700 10 56 Black / Black / 62--40/ 23-39 74P 2700-3700 (9000-12000) 10-56 Black / Green Black / Red 62--40/ .46 23-39 74P HYVO - Production Setting ENGINE Type Liquid Cooled Case Reed Twin . . . . . . . . . . . . . . . . . . . . . . . Displacement 701cc Fuel Pump Manuf. N/A . . . . . . . . . . . . . . . . . . . . Bore 3.1889 s (81mm) Fuel Pump Mark N/A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stroke 2.6772 s (68mm) Oil Pump Manuf. Mikuni . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston / Cylinder Clearance 0.0047 s - 0.0060s (0.12 - 0.15mm) Oil Pump Mark 2540102 . . . . . . . . . . . Service Limit 0.0060” (0.15mm) Cylinder Head Mark 3021342 . . . . . . . . . . . . . . . . . . . . Piston Marking 3021307 . . . . . . . . . . . . . . Piston Ring Marking N/A . . . . . . . . . Piston Ring End Gap .012mm . . . . . . . . Head ccs (Uninstalled) 37cc . . . . . . . Head ccs (Installed) 29.5 -- 30.5cc . . . . . . . . . Operating RPM r200 8100 RPM . . . . . . . . . Idle RPM r200 1400 RPM . . . . . . . . . . . . . . Engagement RPM r200 3500 RPM . . . . . . Cylinder Head Torque 18-22 ft.lbs. (25-30 Nm) . . . . . . . . Cylinder Base Nut Torque 30-34 ft.lbs. (41-47 Nm) . . . . Crankcase Torque (8mm) 20-24 ft.lbs. (28-33 Nm) . . . . . Crankcase Torque (10mm) 26-30 ft.lbs. (36-42 Nm) . . . Flywheel Torque 90 ft.lbs. (124 Nm) . . . . . . . . . . . . . CARBURETION Type TM40 Mikuni . . . . . . . . . . . . . . . . Main Jet 440 . . . . . . . . . . . . Pilot Jet 45 . . . . . . . . . . . . . Jet Needle J8--9DGN5--57--3 . . . . . . . . . . . Needle Jet P-8 . . . . . . . . . . . Cutaway 1.5 . . . . . . . . . . . . Fuel Screw 2.25 Turns . . . . . . . . . . Valve Seat 1.8 . . . . . . . . . . . Fuel Octane (R+M/2) 87 Non-Oxygenated . 89 Oxygenated Throttle Gap .0787 s (2.0mm) . . . . . . Starter Jet 145 . . . . . . . . . . . Pilot Air Jet N/A . . . . . . . . . . Air Screw 1.25 Exhaust Valve Spring Green/Yellow . CLUTCH Type P-85 . . . . . . . . . . . . . . . . Belt 3211080 . . . . . . . . . . . . . . . . . Belt Width (Projected) 1.438 s (36.52mm) . Side Angle (Overall) 28 q . . Outside Circumference 46.625 s Center Distance 11.50 s . . . . . . Shift Weights 10-62 . . . . . . . . Primary Spring Black / Green . . . . . . . Secondary Spring Black/Red . . . . Driven Helix Team 62--42/.46 . . . . . . . . . |