ORGANIZATIONAL MAINTENANCE MANUAL WITH REPAIR PARTS LIST FOR RIFLE, 7.62 MM, AK-47 (2009)

TM 8370-50007-IN/2

0013 00

NOTE

Ensure that the long leg of the auto sear spring is properly installed. Refer to

Figure 45. The long leg of the auto sear spring must be properly set into the

grooves in the heads of the three retaining pins in the receiver in order to

retain the pins in the receiver.

Figure 45. Proper Installation of the Long Leg of the Auto Sear Spring.

4. Rear Sight.

NOTE

When installing the rear sight leaf spring, restaking it into the rear sight base

may be necessary.

a. Use needle-nosed pliers to install the leaf spring into the rear sight base, ensuring that the dimple on

the leaf spring corresponds to the hole in the rear sight base and that the wide, rear end is fully seated

in the cut out in the top of the rear sight base. Refer to Figure 46.

Figure 46. Installing the Rear Sight Leaf Spring.

0013 00-23

TM 8370-50007-IN/2

0013 00

NOTE

Ensure the numbers on the rear sight assembly are facing upwards when

installing the rear sight assembly.

b. Holding the rear sight assembly at a 45 degree angle, push the studs on the bottom of the rear sight

assembly down and forward into the grooves on the rear sight base until they are seated in the holes in

the rear sight base. It may be necessary to use a dead blow mallet. Refer to Figure 47.

Figure 47. Installing the Rear Sight Assembly.

5. Gas Block.

a. Install the gas selector from the right side of the gas block. Refer to Figure 48.

Figure 48. Installing the Gas Selector.

0013 00-24

TM 8370-50007-IN/2

0013 00

b. Install the gas collar on the left side of the gas block over the end of the gas selector. Refer to

Figure 49.

Figure 49. Installing the Gas Collar.

CAUTION

The C-clip can break and deform during installation. If the C-clip becomes

bent or deformed, it should be replaced. Ensure that the open end of the

C-clip is facing towards the muzzle.

c. Install the C-clip on the left side of the gas block by pushing the open end of the C-clip against the

end of the gas selector until it is seated around the end of the gas selector. Refer to Figure 50.

Figure 50. Installing the C-Clip and the C-Clip Installed.

0013 00-25

TM 8370-50007-IN/2

0013 00

NOTE

The M249 front sight tool can also be used for working on the front sight.

b. Using the front sight adjustment tool or the AK-47 combination tool, install the front sight post. Refer

to Figure 50.

Figure 53. Installing the Front Sight Post.

c. While using a punch to hold down the locking detent, turning the thread protector until it is seated

tightly on the muzzle. Ensure that the locking detent is seated in one of the notches in the thread

protector. Refer to Figure 54.

Figure 54. Installing the Thread Protector on the Muzzle.

END OF WORK PACKAGE

0013 00-27/28 blank

TM 8370-50007-IN/2

0014 00

REAR SIGHT ASSEMBLY

THIS WORK PACKAGE DESCRIBES

Disassembly, Cleaning, Inspection and Repair, Lubrication, and Reassembly.

INITIAL SETUP

Maintenance Level

References

Organizational

WP 0009 00

WP 0013 00

Tools and Special Tools

WP 0025 00

E7900 tool kit

Equipment Conditions

Rear sight assembly removed (WP 0013 00)

DISASSEMBLY

WARNING

The elevation slide assembly is under spring tension. Use care when working

on spring-loaded parts.

1. Depress the elevation slide assembly and remove it from the sight leaf. Refer to Figure 1.

Figure 1. Depressing the Elevation Slide Assembly and Removing it from the Sight Leaf.

0014 00-1

TM 8370-50007-IN/2

0014 00

2. Disassemble the slide, spring, and catch. Refer to Figure 2.

Figure 2. Disassembled Slide, Slide Spring, and Slide Catch.

CLEANING

Clean and remove all carbon deposits from the weapon. Refer to TM 8370-50007-OR/1.

INSPECTION AND REPAIR

1. Inspect the sight leaf for cracks, deformities, and breaks. Replace the sight leaf if damaged.

2. Inspect the slide spring for spring tension, bends, or breaks. Replace the slide spring if damaged.

3. Inspect the slide and slide catch for cracks and burrs. Remove the burrs. Replace the slide or catch if

damaged.

LUBRICATION

For all lubrication requirements refer to TM 8370-50007-OR/1.

REASSEMBLY

1. Assemble the slide, slide spring, and slide catch. Refer to Figure 3.

Figure 3. The Slide, Slide Spring, and Slide Catch.

2. Depress the elevation slide assembly and install it onto the sight leaf. Ensure the teeth on the elevation

slide assembly mate with the teeth on the sight leaf. Refer to Figure 4.

Figure 4. Depressing and Installing the Elevation Slide Assembly onto the Sight Leaf.

END OF WORK PACKAGE

0014 00-2

TM 8370-50007-IN/2

0015 00

FIXED BUTTSTOCK ASSEMBLY

THIS WORK PACKAGE DESCRIBES

Disassembly, Cleaning, Inspection and Repair, Lubrication, and Reassembly.

INITIAL SETUP

Maintenance Level

References

Organizational

TM 8370-50007-OR/1

WP 0013 00

WP 0025 00

Tools and Special Tools

Equipment Conditions

E7900 tool kit

Fixed buttstock removed (WP 0013 00)

FIXED BUTTSTOCK ASSEMBLY

WARNING

The buttplate and trapdoor are under spring tension. Use care when removing

the trap door and buttplate.

1. Using a flat head screwdriver, remove the two buttplate screws from the buttplate. Refer to Figure 1.

Figure 1. Removing the Buttplate Screws.

0015 00-1

TM 8370-50007-IN/2

0015 00

2. Remove the buttplate, trap door, and buttstock spring from the buttstock. Refer to Figure 2.

Figure 2. Removing the Buttplate and Trap Door.

NOTE

Do not remove the buttstock spring unless replacement is needed.

CLEANING

Clean and remove all carbon deposits from the weapon. Refer to TM 8370-50007-OR/1.

INSPECTION AND REPAIR

1. Check the fixed buttstock for cracks. Up to three cracks are acceptable. No cracks are acceptable in the

critical areas (near pins and screws). Refer to Figure 3. Replace the buttstock if defective.

Figure 3. Critical Areas of the Buttstock.

2. Check the screws for burrs. Remove the burrs. Replace the screws if damaged.

3. Check the spring for breaks, distortion, and spring tension. Replace the spring if damaged.

4. Check the buttplate and trap door for bends, cracks, and burrs. Remove the burrs. Replace the buttplate

and trap door if damaged.

5. Check the trap door spring for spring tension. Replace the trap door spring if damaged.

0015 00-2

TM 8370-50007-IN/2

0015 00

6. Check the fixed buttstock for front-to-rear movement or looseness between the buttstock and the receiver.

If there is front-to-rear movement or looseness, remove the screw, clean the threads, apply thread locker,

and reinstall the screw or replace it with a new buttstock screw.

LUBRICATION

For all lubrication requirements, refer to TM 8370-50007-OR/1.

REASSEMBLY

1. If removed, insert the buttstock spring, large end first, into the fixed buttstock.

WARNING

The trap door is under spring tension. Use care when installing the trap door

and buttplate.

2. Place the trap door on the end of the fixed buttstock with the folded end facing the buttstock spring.

Ensure that the screw hole in the trap door is aligned with the screw hole in the fixed buttstock. Refer to

Figure 4.

Figure 4. The Trap Door Placed on the Fixed Buttstock.

3. Place the buttplate over the trap door ensuring that the hole in the buttplate is over the folded side of the

trap door. Secure the buttplate with the two buttplate screws. Refer to Figure 5.

Figure 5. Installing the Buttplate and Buttplate Screws.

END OF WORK PACKAGE

0015 00-3/4 blank

TM 8370-50007-IN/2

0016 00

REASSEMBLY OF WEAPON

THIS WORK PACKAGE DESCRIBES

Reassembly.

INITIAL SETUP

Maintenance Level

Equipment Conditions

Organizational

Weapon disassembled into major components

(WP 0010 00)

References

TM 8370-50007-OR/1

WP 0010 00

WP 0017 00

WARNINGS

Use care when installing and unloading spring-loaded parts. DO NOT

interchange bolt assemblies from one weapon to another. DO NOT keep live

ammunition in the work area. Failure to follow these warnings may cause

injury or death to personnel.

0016 00-1

TM 8370-50007-IN/2

0017 00

FUNCTION CHECK

THIS WORK PACKAGE DESCRIBES

Function Check.

INITIAL SETUP

Maintenance Level

Equipment Conditions

Organizational

Weapon cleared (TM 8370-50007-OR/1)

References

TM 8370-50007-OR/1

WARNING

Ensure that the weapon is clear prior to performing the following function

checks. If the weapon fails any of the following function checks, attempt to

repair it. If the weapon is beyond repair, replace it.

GENERAL

This section contains instructions for checking the functions of the AK-47 rifle.

FUNCTION CHECK

1. Perform the following function checks on assembled weapons only.

2. Remove the magazine, if inserted.

3. Place the selector lever on AUTO. Refer to Figure 1.

Figure 1. Selector Lever on AUTO.

0017 00-1

TM 8370-50007-IN/2

0017 00

9. While continuing to hold the trigger to the rear, charge the weapon.

10. Slowly release the trigger. An audible “click” should be heard. The hammer should not fall.

11. Place the selector lever on AUTO. Refer to Figure 4.

Figure 4. Selector Lever on AUTO.

12. Pull and hold the trigger to the rear. The hammer should fall.

13. While continuing to hold the trigger to the rear, charge the weapon and release the trigger. The hammer

should not fall. An audible “click” should not be heard. The hammer should already be in the forward

position and should not fall when the trigger is pulled again. Pull the trigger again. The hammer should

not fall.

14. Repeat steps 12 and 13.

15. Leaving the hammer in the forward position, attempt to place the selector lever on SAFE. The selector

lever SHOULD move to the SAFE position.

16. Place the weapon on SAFE, if it is not already.

END OF WORK PACKAGE

0017 00-3/4 blank

TM 8370-50007-IN/2

0018 00

STOWAGE

THIS WORK PACKAGE DESCRIBES

Stowage.

INITIAL SETUP

Maintenance Level

Equipment Conditions

Organizational

Weapon cleared (TM 8370-50007-OR/1)

References

TM 8370-50007-OR/1

WARNING

Before stowing a weapon, be sure to clear the weapon

(TM 8370-50007-OR/1). Inspect the chamber to ensure it is empty and that

no ammunition is in position to be chambered. Failure to follow this warning

may cause injury or death to personnel.

STOWAGE

Prior to stowing the weapon in the arms room, perform the following procedures:

1. Clear weapon.

2. Place selector lever in SEMI position.

3. Pull trigger. Hammer should fall.

4. Place weapon on SAFE.

5. Place weapon on rack.

END OF WORK PACKAGE

0018 00-1/2 blank

TM 8370-50007-IN/2

0019 00

PREPARATION FOR STORAGE AND SHIPMENT

THIS WORK PACKAGE DESCRIBES

Storage Procedures.

INITIAL SETUP

Maintenance Level

Equipment Conditions

Organizational

Weapon cleared (TM 8370-50007-OR/1)

References

TM 8370-50007-OR/1

MCO P4450.7

WP 0009 00

STORAGE PROCEDURES

WARNING

DO NOT store the weapon with live ammunition in either the chamber or

magazine. Always assume that every weapon is loaded until it is determined

through visual and physical inspection that it is not. Procedures for clearing

and unloading the weapon are outlined in TM 8370-50007-OR/1. Failure to

follow these warnings may cause injury or death to personnel.

Storage Procedures.

a. Ensure that the chamber and magazine do not contain live ammunition.

b. Inspect the bore and chamber and apply a medium coat of CLP.

c. Apply a light coat of CLP to all other metal surfaces of the weapon to provide extra lubrication and

corrosion protection.

Storage for Extended Periods. When the weapon is to be stored for an extended period (greater than 90

days), follow the procedures outlined in MCO P4450.7, Preparation for Storage. Ensure that the weapon

is thoroughly cleaned as outlined in WP 0009 00.

Packaging. If required, packaging for shipping or storage that will not exceed 90 days shall be done as

follows:

a. Clean the weapon in accordance with WP 0009 00.

b. Wrap the weapon with MIL-B-12 waterproof material.

0019 00-1

TM 8370-50007-IN/2

0019 00

c. Place the weapon in a barrier bag MIL-B-117, Type I, Class C, or wrap it with MIL-B-121, Type I,

Grade A, and seal with tape, PPP-T-76.

d. Place one or more of the item(s) in minimum size container. Block and brace the items in accordance

with MIL-STD-1186. Cushion the weapon and similar weight items with PPP-C-843 and use

PPP-B-320 as filler to create a tight pack.

(1) Fiber board containers shall be in accordance with PPP-B-636 and may be Class Domestic.

Gross weight and size of the material shall determine the grade of the fiberboard container.

PPP-B-640 may also be used.

(2) Wood containers shall be in accordance with PPP-B-601 or PPP-B-621.

e. Equivalent materials may be used.

NSNs are not assigned to all the specific material. If it is necessary to specify an NSN in the TMs, the

packing materials will have to be spared and part numbers and NSNs assigned.

The specifications used are:

a. MIL-B-117 - Bag, sleeve and tubing - interior packaging (NSN 8135-00-543-6574)

b. MIL-B-121 - Barrier material, greaseproof, waterproof, flexible (NSN 8135-00-753-4661)

c. MIL-STD-129 - Marking for shipment and storage

d. MIL-STD-1186 - Cushioning, anchoring, bracing, blocking and waterproofing with appropriate test

methods

e. PPP-B-601 - Boxes, wood, cleated plywood

PPP-B-621 - Boxes, wood, nailed and locked - corner

g. PPP-B-636 - Boxes, shipping, fiberboard

h. PPP-B-640 - Boxes, fiberboard, corrugated, triple-wall

PPP-C-843 - Cushioning material, cellulosic

PPP-F-320 - Fiberboard, corrugated and solid sheet rock (container grade), and cut shapes

k. PPP-T-76 - Tape, packaging, paper.

END OF WORK PACKAGE

0019 00-2

TM 8370-50007-IN/2

0020 00

FINAL INSPECTION AND FUNCTION TEST

THIS WORK PACKAGE DESCRIBES

Final Inspection and Function Test.

INITIAL SETUP

Maintenance Level

References

Organizational

WP 0017 00

WP 0021 00

Tools and Special Tools

WP 0025 00

E7900 tool kit

Equipment Conditions

AK-47 gage kit

Weapon cleared (TM-8370-50007-OR/1)

WARNING

DO NOT keep live ammunition near the work area. Failure to follow this

warning may cause injury or death to personnel.

FINAL INSPECTION

1. Visually inspect the general appearance of the weapon. The weapon should appear almost new. All metal

surfaces should have a dull, rust- or corrosion-resistant finish with no burrs or deep scratches.

2. Visually inspect the barrel for serviceability. Check for the following:

a. The barrel must be straight, clean, and free of rust, powder fouling, bulges, and rings. Fine pitting is

allowable.

b. Ensure that the barrel assembly does not rotate or move within the receiver.

c. Using moderate hand pressure, check for rotational movement of the front sight in relation to the

barrel. If movement between the front sight and barrel exists, the barrel must be replaced.

3. Visually inspect the rifle for missing parts. All parts must be securely attached and all modifications must

be applied. Steel parts must be rust-free. Spring pins must be secure and screws must be tight.

4. Functionally inspect the bolt carrier assembly, using the following procedures:

a. Charge the weapon with a fluid motion, ensuring that the bolt carrier does not get stuck to the rear.

b. Ensure that the bolt locks and unlocks freely.

0020 00-1

TM 8370-50007-IN/2

0020 00

5. Function check the weapon with the selector lever set in the SAFE, SEMI, and AUTO positions. Any

portion of this check may be used alone to determine the operating condition of any specific firing

position selected.

6. Check the rear sight assembly as follows:

a. Ensure that the leaf spring has positive tension on the rear sight assembly.

b. Ensure that the elevation slide spring clicks into place on the sight leaf.

7. Perform the following additional checks:

a. Check headspace using the headspace “go” gage, P/N 1775011 (WP 0021 00), and the headspace

“no-go” gage, P/N 1775012 (WP 0021 00).

b. Check firing pin protrusion using the firing pin protrusion gage, P/N 1775015 (WP 0021 00).

c. Check barrel straightness using the barrel straightness gage, P/N 1775014 (WP 0021 00).

d. Press the magazine release to check for spring tension.

e. Inspect the front sight and rear sight. Ensure that proper adjustment is possible with each assembly.

FUNCTION TEST

Perform a function check. Refer to WP 0017 00.

END OF WORK PACKAGE

0020 00-2

TM 8370-50007-IN/2

0021 00

GAGING PROCEDURES

THIS WORK PACKAGE DESCRIBES

Gaging.

INITIAL SETUP

Maintenance Level

References

Organizational

WP 0011 00

WP 0025 00

Tools and Special Tools

Equipment Condition

E7900 tool kit

AK-47 gage kit

Top cover removed (WP 0011 00)

Recoil spring and guide rod assembly

removed (WP 0011 00)

GAGING

NOTES

Initial gaging is required upon receipt of the weapon. All weapons must be

gaged once annually.

The gages in the AK-47 gage kit are precision tools. When using the gages,

handle them with care and use LIGHT pressure to avoid damaging them.

Gaging requirements along with pre-fire inspection (PFI) are to be performed within 30 days of each live fire

evolution.

Figure 1. AK-47 Gage Kit.

0021 00-1

TM 8370-50007-IN/2

0021 00

FIRING PIN PROTRUSION GAGE

NOTE

The “go” side of the AK-47 firing pin protrusion gage is the side that reads

“GO.” The “no-go” side of the AK-47 firing pin protrusion gage is the side

that reads “NO-GO” and has a red dot. Refer to Figure 2.

Figure 2. Firing Pin Protrusion Gage.

1. With the rear of the bolt on a flat surface, sweep the “go” side of the gage across the firing pin. The gage

should run freely over the pin. Refer to Figure 3.

Figure 3. Using the “Go” Side of the Firing Pin Protrusion Gage.

2. If the gage catches on the firing pin, replace the firing pin.

3. With the rear of the bolt on a flat surface, sweep the “no-go” side of the gage across the firing pin. The

gage should catch and not move freely over the pin. Refer to Figure 4.

Figure 4. Using the “No-Go” Side of the Firing Pin Protrusion Gage.

4. If the “no-go” side of the gage does not catch on the firing pin, the firing pin is too short and the bolt is

defective.

0021 00-2

TM 8370-50007-IN/2

0021 00

BORE EROSION GAGE

1. Hold the bore erosion gage by the ball handle. Refer to Figure 5. Insert the bore erosion gage into the

bore. Refer to Figure 6.

Figure 5. The Bore Erosion Gage.

Figure 6. Inserting the Bore Erosion Gage into the Breech End of the Barrel.

2. Lightly push the bore erosion gage into the barrel until it seats on the bore.

3. The first line of the bore erosion gage is the warning line. If the bore erosion gage goes into the index line

past the warning line, more frequent gaging should be conducted. Refer to Figure 7.

4. The second line of the bore erosion gage is the reject line. If the bore erosion gage goes into the index line

past the reject line, the barrel is defective and the weapon needs to be replaced. Refer to Figure 7.

Figure 7. Bore Erosion Gage Warning and Reject Lines.

0021 00-3

TM 8370-50007-IN/2

0021 00

BORE STRAIGHTNESS GAGE

CAUTION

Always drop the straightness gage from the chamber to the muzzle. Do not

let the bore straightness gage fall to the deck. This may damage the gage.

Refer to Figure 8.

Figure 8. Bore Straightness Gage.

1. Holding the weapon vertically, with the buttstock up, place your hand under the muzzle to prevent the

bore straightness gage from hitting the deck and being damaged. Drop the bore straightness gage down

through the barrel, catching it in hand. Refer to Figure 9.

Figure 9. Dropping the Bore Straightness Gage through the Chamber.

0021 00-4

TM 8370-50007-IN/2

0021 00

2. The bore straightness gage should fall freely through the barrel and out of the muzzle. Refer to Figure 10.

Figure 10. Bore Straightness Gage Coming out of the Muzzle.

3. If the bore straightness gage does not fall freely, run a patch through the barrel and repeat step 1.

4. If the bore straightness gage again does not pass through the barrel freely, the barrel is defective and the

weapon needs to be replaced.

HEADSPACE “GO” GAGE

CAUTION

When pushing the bolt closed during headspace gaging, be sure to use

LIGHT pressure. Failure to do so may damage the weapon.

Figure 11. The Headspace “Go” Gage.

0021 00-5

TM 8370-50007-IN/2

0021 00

1. Pull the bolt carrier to the rear and insert the headspace “go” gage into the chamber. Refer to Figure 12.

Figure 12. Inserting the Headspace “Go” Gage.

2. Ensure the headspace “go” gage is fully seated in the chamber. Refer to Figure 13.

Figure 13. Headspace “Go” Gage Fully Seated in the Chamber.

3. Using LIGHT pressure, push the bolt carrier forward. The bolt should lock on the headspace “go” gage. If

the bolt does not lock on the “go” gage, replace the bolt and regage. if the second bolt does not either

lock, replace the weapon. Refer to Figure 14.

Figure 14. Bolt Locked.

0021 00-6

TM 8370-50007-IN/2

0021 00

3. Using LIGHT pressure, push the bolt closed. The bolt should NOT lock on the “no-go” gage. If the bolt

does lock on the “no-go” gage, replace the bolt and regage. If the second bolt also locks, replace the

weapon. Refer to Figure 18.

Figure 18. Bolt NOT Locked.

4. Pull the bolt carrier to the rear and remove the headspace “no-go” gage.

PLAIN PLUG “NO-GO” GAGE

The plain plug “no-go” gage checks for the out-of-round condition of the firing pin hole in the bolt face. Refer

to Figure 19.

Figure 19. Plain Plug “No-Go” Gage.

1. Try to insert the pin of the plain plug “no-go” gage into the firing pin hole in the bolt face by slowly

rotating the gage.

2. If the pin enters the hole at any point, and enters up to the notch on the pin of the plain plug “no-go” gage,

the bolt is defective and needs to be replaced.

END OF WORK PACKAGE

0021 00-8

TM 8370-50007-IN/2

0023 00

REFERENCES

SCOPE

This work package lists all forms, field manuals, technical manuals, tables, regulations, standards, and

miscellaneous publications referenced in this manual.

TECHNICAL BULLETINS/INSTRUCTION/MANUALS/ORDERS

Preparation for Storage

MCO P4450.7

Weapon Custody Receipt Card

NAVMC 10520

Equipment Repair Order

NAVMC 10245

Memorandum Receipt for Individual Weapons and Accessories

NAVMC 10576

Equipment Repair Order Shopping/Transaction List

NAVMC 10925

Ammunition and Explosives Safety Standards

PAM 385-64

Standards for Overseas Shipment or Domestic Issue of Small Arms, Aircraft Armament,

Towed Howitzers, Mortars, Recoilless Rifles, Rocket Launchers, and Associated Fire

Control Equipment

TB 9-1000-247-34_

Infantry Weapons Gage Calibration Program (IWGCP)

TI 4733-15/11_

Organizational Corrosion Prevention and Control Procedures for USMC Equipment

TM 4795-12/1_

Ground Equipment Record Procedures

TM 4700 -15/1_

Procedures for Destruction of Equipment

TM 750-244-7

Military Use of Cleaner, Lubricant, and Preservative (CLP) for Weapons and

Support Equipment

TM 9150-15/1_

Operators Manual for Rifle, 7.26 mm, AK-47

TM 8370-50007-OR/1

FORMS

Recommended Changes to Technical Publications

NAVMC 10772

Report of Discrepancy (ROD)

SF 364

END OF WORK PACKAGE

0023 00-1/2 blank

TM 8370-50007-IN/2

0024 00

EXPENDABLE AND DURABLE ITEMS LIST

SCOPE

Table 1 contains expendable and durable items for the support and operation of the AK-47 rifle.

EXPLANATION OF COLUMNS

1. Column (1) - Item Number. This number is assigned to the entry in the list.

2. Column (2) - National Stock Number (NSN). This is the NSN assigned to an item and is used when

requisitioning the item.

3. Column (3) - Description, CAGEC, and Part Number. This provides other information, if available,

that may be needed to identify the item.

4. Column (4) - Unit of Measure (U/M). This code shows the physical measurement or count of an item,

such as gallon (GAL), pint (PT), dozen (DZ), bundle (BDL), each (EA), bottle (BTL), package (PKG),

book (BK), can (CN), or bale (BE).

Table 1. Expendable and Durable Items for the AK-47 Rifle.

(1)

(2)

(3)

(4)

Item

National Stock Number

Description, CAGEC, and Part Number

U/M

Number

(NSN)

1005-00-444-6602

Brush, cleaning, tools and parts

6850-00-965-2332

Carbon removing compound

GAL

9150-01-102-1473

Cleaner, lubricant, and preservative (CLP)

9150-01-079-6124

CLP - 4 oz (118.30 mL) bottle

BTL

9150-01-054-6453

CLP - 1 pt (0.47 L) bottle

BTL

9150-01-053-6688

CLP - 1 gal (3.78 L) can

9920-00-292-9946

Cleaner, tobacco pipe, cotton turf, wire core, pipe

PKG

cleaner (36 per pkg)

5350-00-221-0872

Cloth, abrasive

Gloves, chemical and oil protective

8415-00-823-7458

Size 9

8415-00-823-7459

Size 10

8415-00-823-7460

Size 11

9150-01-260-2534

Lubricant, solid film

16 oz (473.18 mL) spray can

9150-00-292-9689

Lubricant, arctic, weapons (LAW) 1 qt (0.95 L) can

0024 00-1

TM 8370-50007-IN/2

0024 00

Table 1. Expendable and Durable Items for the AK-47 Rifle - Continued.

(1)

(2)

(3)

(4)

Item

National Stock Number

Description, CAGEC, and Part Number

U/M

Number

(NSN)

Lubricant, semi-fluid, automatic weapons, (LSA)

9150-00-935-6597

2 oz (59.15 mL) plastic bottle

BTL

9150-00-889-3522

4 oz (118.30 mL) plastic bottle

BTL

9150-00-687-4241

1 qt (0.95 L) can

9150-00-753-4686

1 gal. (3.79 L) can

3990-00-795-3595

Pan, wash (box, tote)

6850-00-826-0981

Penetrant kit

7290-00-205-1711

Rag, wiping 50 lb (22.68 kg) bdl

BDL

6850-00-281-1985

Solvent, dry cleaning 1 gal. (3.79 L) can

Solvent, general MIL-PRF-680 Type II

6850-01-474-2319

1 gal. (3.79 L)

GAL

6850-01-474-2317

5 gal. (18.93 L)

GAL

6850-01-474-2316

55 gallon drum

1005-00-288-3565

Swab, cleaning, small arms (7.62 patch)

END OF WORK PACKAGE

0024 00-2

TM 8370-50007-IN/2

0025 00

TOOL IDENTIFICATION LIST (INCLUDES SPECIAL TOOLS)

SCOPE

This work package lists the common tools and special tools authorized for support of the AK-47 rifle.

EXPLANATION OF COLUMNS

1. Column (1) - Item Number. This column indicates the number of the figure, if available, that shows the

item.

2. Column (2) - Item Name. This column lists the item by noun nomenclature and other descriptive

features.

3. Column (3) - National Stock Number (NSN). This column lists the NSN assigned to an item and is used

when requisitioning the item.

4. Column (4) - Part Number. This column indicates the primary number used by the manufacturer which

controls the design and characteristics of the item by means of its engineering drawings, specifications,

standards, and inspection requirements to identify an item or range of items.

5. Column (5) - Unit of Measure (U/M). This column shows the count of an item when issued, such as

each (EA), set (Set), package (PKG), book (BK), or bale (BE).

Table 1. Tools Identification List for AK-47 Rifle.

(1)

(2)

(3)

(4)

(5)

Item

Item Name

National Stock Number (NSN)

Part

U/M

Number

Gage kit, AK-47

TBD

N/A

Set

Gage, bore erosion

TBD

1775016

Gage, bore straightness

TBD

1775014

Gage, firing pin protrusion

TBD

1775015

Gage, headspace “go”

TBD

1775011

Gage, headspace “no go”

TBD

1775012

Gage, plain plug “no go”

TBD

1775013

Tool, front sight adjustment

TBD

N/A

Tool, scraper

TBD

N/A

Tool kit, USMC E7900

5180-01-504-5663

TK-2111

0025 00-1

TM 8370-50007-IN/2

0026 00

REPAIR PARTS LIST (RPL) INTRODUCTION

SCOPE

This repair parts list (RPL) authorizes spares, repair parts, and other special support equipment required for

the performance of organizational maintenance of the AK-47 rifle. It authorizes the requisitioning, issue, and

disposition of spares and repair parts indicated by the source, maintenance, and recoverability (SMR) codes.

Parts lists are composed of functional groups listed in figure and item number sequence.

EXPLANATION OF COLUMNS

1. Item No. (Column 1). The item number indicates the number used to identify items called out in an

illustration.

2. SMR Code (Column 2). The SMR code is a five-position code containing supply and requisition

information, maintenance level authorization criteria, and disposition instructions as shown in the

following manner. Refer to Table 1 for an explanation of the five positions in the SMR code. Refer to

Tables 2-5 for explanations of the source codes, maintenance codes, and recoverability codes that make

up the SMR code.

Table 1. SMR Code Positions.

Source Code

Maintenance Code

Recoverability Code

1st and 2nd positions

3rd position

4th position

5th position

How to obtain an item.

Who can install, replace,

Who can perform

Who determines the disposition

or use the item.

repair* on the item.

action on an unserviceable item.

NOTE

Complete repair: maintenance capacity, capability, and authority to perform

all corrective maintenance tasks of the repair function in a user environment

in order to restore serviceability to a failed item.

a. Source Code. The source code indicates how to obtain an item needed for maintenance, repair, or

overhaul of equipment and is entered in the first and second positions of the SMR code as shown in

Table 2.

Table 2. Source Codes.

Code

Application/Explanation

Item: Stocked

Item: Stocked, insurance

Item: Stocked, deteriorative

Item: Support, initial issue or outfitting and stocking only for additional initial issue.

Equip: Support, stocked, initial issue, or outfitting of specified maintenance activities (also

used for “special tools”).

Equip: Support, non-stocked, and centrally procured on demand.

Item: Stocked, for sustained support, uneconomical to produce at later time.

0026 00-1

TM 8370-50007-IN/2

0026 00

Table 2. Source Codes - Continued.

Code

Application/Explanation

Items with these codes are not to be requested/requisitioned individually. These items are

part of a kit authorized to the maintenance level indicated in the 3rd position of the SMR

code. The complete kit must be requisitioned and applied for this weapon.

Items with these codes are not to be requisitioned individually. They must be made from

bulk material identified by the part number in the description column. No bulk material items

are applicable for this weapon.

Items with these codes are not to be requested/requisitioned individually. The parts that

make the assembled items must be requisitioned, fabricated, or assembled at the level of

maintenance indicated by source code. If the 3rd position code of the SMR code authorizes

the item to be replaced, but the source code indicates the item is assembled at a higher

level, order the item from the higher level of maintenance.

Do not requisition an XA-coded item. Order its next higher assembly. (Also refer to the

NOTE below).

If an XB item is not available from salvage, order it using the CAGEC and part number

given.

XC installation drawing, diagram, instruction sheet, and field service drawing identified by

the manufacturer’s part number.

XD are items not stocked. Order an XD-coded item through normal supply channels using

the CAGEC and part number given.

NOTE

Cannibalizing or controlled exchange, when authorized, may be used as a

source of supply for items with the above source codes, except for those

coded XA. Items coded PC are subject to deterioration.

b. Maintenance Code. The maintenance code indicates the levels of maintenance authorized to use and

repair the support items. The maintenance codes are entered in the third and fourth positions of the

SMR code format as follows:

(1) The maintenance code entered in the third position indicates the lowest maintenance level

authorized to remove, replace, and use an item. Refer to Table 3 for an explanation of the

maintenance code that indicates the level of maintenance required.

Table 3. Third Position Maintenance Codes.

Code

Application/Explanation

Crew or operator maintenance done within unit maintenance.

Organizational level can remove, replace, and use the item.

Third echelon can remove, replace, and use the item.

Fourth echelon can remove, replace, and use the item.

Specialized repair activity can remove, replace, and use the item.

Depot level can remove, replace, and use the item.

0026 00-2

TM 8370-50007-IN/2

0026 00

(2) The maintenance code entered in the fourth position indicates whether the item is to be repaired at

the lowest maintenance level with the capability to perform complete repair (i.e., all authorized

maintenance functions).

NOTE

Some limited repair may be done on the item at a lower level of maintenance,

if authorized by the SMR codes.

Table 4. Fourth Position Maintenance Codes.

Code

Application/Explanation

Organizational level is the lowest level that can completely repair the item.

Intermediate third echelon is the lowest level that can completely repair the item.

The lowest maintenance level capable of complete repair of the support item is the general

support level.

Depot level is the lowest level that can completely repair the item.

Specialized repair activity (designated the specialized repair activity) is the lowest level that

can completely repair the item.

Non-repairable. No repair is authorized.

No repair authorized. No parts or special tools are authorized for maintenance of a B-coded

item. However, the item may be reconditioned by adjusting or lubricating at the user level.

c. Recoverability Code. The recoverability code is assigned to support items to indicate the disposition

action on unserviceable items. The recoverability code is entered in the fifth position of the SMR

code format. Refer to Table 4 for code explanations.

Table 5. Recoverability Codes.

Code

Application/Explanation

Non-repairable item. When unserviceable, condemn and dispose of the item at the level of

maintenance shown in the third position of the SMR code.

Repairable item. When uneconomically repairable, condemn and dispose of at the

organizational level.

Repairable item. When uneconomically repairable, condemn and dispose of at the third

echelon level.

Repairable item. When uneconomically repairable, condemn and dispose of at the fourth

echelon level.

Repairable item. When uneconomically repairable, condemn and dispose of at the depot

level.

Repairable item. Condemnation and disposal not authorized below specialized repair

activity.

Item requires special handling or condemnation procedures because of specific reasons

(e.g., precious metal content, high dollar value, or hazardous material). Refer to the

appropriate manuals/directives for specific instructions.

NSN (Column 3). The national stock number for the item is listed in this column.

CAGEC (Column 4). The commercial and government entity code is a 5-digit code used to identify the

manufacturer, distributor, or government activity that supplies the item.

0026 00-3

TM 8370-50007-IN/2

0026 00

5. Part Number (Column 5). Indicates the primary number used by the manufacturer that controls the

design and characteristics of the items by means of its engineering drawings, specifications, standards,

and inspection requirements to identify an item or range of items.

NOTE

When an NSN is used to requisition an item, the item received may be a

different part number from the part ordered.

6. Item Identification (Column 6). This column includes the following information:

a. Federal item name and, when required, a minimum description identifying the items.

b. The statement END OF FIGURE appears just below the last item description in columns 6 and 7 for a

given figure.

7. Qty (Column 7). The quantity (Qty) column indicates the quantity of the item used in the breakout

shown on the illustration figure, which is prepared for a functional group, sub-functional group, or an

assembly. The letter V appearing in this column in lieu of a quantity indicates the quantity is variable and

may vary from application to application.

HOW TO LOCATE REPAIR PARTS

WP 0027 00 contains the repair parts and special tools listings.

1. Unknown national stock number (NSN) or part number.

a. Identify the item from the illustration and note the item number.

b. Look in the repair parts list (RPL) for the figure and item numbers. The NSNs and part numbers are

on the same lines as the associated item numbers.

2. Known NSN or part number.

a. Using the NSN or part number, locate the item in the RPL. Note the pertinent information.

b. Verify the identity of the item.

END OF WORK PACKAGE

0026 00-4

TM 8370-50007-IN/2

0027 00

Table 1. AK-47 Rifle.

(1)

(2)

(3)

(4)

(5)

(6)

(7)

Item

SMR

NSN

CAGEC

Part

Description and Usable on

Qty.

Codes (UOC)

No.

Code

Number

Figure 1. AK-47 rifle

PAOZZ

TBD

Assembly, receiver

(see Figure 2 for breakdown)

PAOZZ

TBD

Rod, cleaning

PAOZZ

TBD

Handguard, upper and tube, gas

PAOZZ

TBD

Handguard, lower

PAOZZ

TBD

Assembly, bolt

(see Figure 3 for breakdown)

PAOZZ

TBD

Assembly, recoil spring and

guide rod

(see Figure 3 for breakdown)

PAOZZ

TBD

Assembly, bolt carrier

(see Figure 3 for breakdown)

PAOZZ

TBD

Cover, top

PAOZZ

TBD

Screw, pistol grip

PAOZZ

TBD

Grip, pistol

PAOZZ

TBD

Block. mounting, pistol grip

screw

PAOZZ

TBD

Assembly, buttstock, fixed

(see Figure 5 for breakdown)

End of figure

0027 00-3

TM 8370-50007-IN/2

0027 00

Table 2. Receiver Assembly.

(1)

(2)

(3)

(4)

(5)

(6)

(7)

Item

SMR

NSN

CAGEC

Part

Description and Usable on

Qty.

Codes (UOC)

No.

Code

Number

Figure 2. Receiver assembly

PAOZZ

TBD

Receiver

PAOZZ

TBD

Spring, magazine release

PAOZZ

TBD

Release, magazine

PAOZZ

TBD

Pin, magazine release

PAOZZ

TBD

Lever, selector

PAOZZ

TBD

Pin, retaining, trigger assembly

PAOZZ

TBD

Screw, buttstock, lower

PAOZZ

TBD

Screw, buttstock, upper

PAOZZ

TBD

Protector, thread

PAOZZ

TBD

Drum, windage, front sight

PAOZZ

TBD

Post, front sight

PAOZZ

TBD

Pin, base, front sight

PAOZZ

TBD

Base, front sight

PAOZZ

TBD

Selector, gas

PAOZZ

TBD

Collar, gas

PAOZZ

TBD

Clip, “C”

PAOZZ

TBD

Pin, gas block

PAOZZ

TBD

Block, gas

PAOZZ

TBD

Swivel, sling, front

PAOZZ

TBD

Lever, locking, lower handguard

ring

PAOZZ

TBD

Ring, lower handguard

PAOZZ

TBD

Slide, rear sight assembly

PAOZZ

TBD

Spring, slide, rear sight

assembly

PAOZZ

TBD

Catch, slide, rear sight assembly

PAOZZ

TBD

Sight, leaf, rear sight assembly

PAOZZ

TBD

Spring, leaf, rear sight

PAOZZ

TBD

Lever, locking, upper handguard

PAOZZ

TBD

Base, rear sight

PAOZZ

TBD

Pin, retaining, rear sight base

End of figure

0027 00-5

TM 8370-50007-IN/2

0027 00

Table 3. Recoil Spring and Guide Rod Assembly, Bolt Assembly, and Bolt Carrier

Assembly.

(1)

(2)

(3)

(4)

(5)

(6)

(7)

Item

SMR

NSN

CAGEC

Part

Description and Usable on

Qty.

Codes (UOC)

No.

Code

Number

Figure 3. Bolt carrier assembly,

bolt assembly, and recoil and

guide rod assembly.

PAOZZ

TBD

Assembly, Recoil Spring and

Guide Rod

PAOZZ

TBD

Rod, guide

PAOZZ

TBD

Spring, recoil

PAOZZ

TBD

Cam, recoil spring

Assembly, Bolt

PAOZZ

TBD

Extractor

PAOZZ

TBD

Spring, extractor

PAOZZ

TBD

Bolt

PAOZZ

TBD

Pin, retaining, extractor, grooved

PAOZZ

TBD

Pin firing

PAOZZ

TBD

Pin, retaining, firing pin

Assembly, bolt carrier

PAOZZ

TBD

Piston, gas

PAOZZ

TBD

Pin, retaining, gas piston

PAOZZ

TBD

Carrier, bolt

End of figure

0027 00-7

TM 8370-50007-IN/2

0027 00

Table 4. Trigger Assembly.

(1)

(2)

(3)

(4)

(5)

(6)

(7)

Item

SMR

NSN

CAGEC

Part

Description and Usable on

Qty.

Codes (UOC)

No.

Code

Number

Figure 4. Trigger assembly.

PAOZZ

TBD

Disconnector

PAOZZ

TBD

Spring, disconnector

PAOZZ

TBD

Trigger, hooked, double

PAOZZ

TBD

Hammer

PAOZZ

TBD

Spring, hammer

PAOZZ

TBD

Spring, auto sear

PAOZZ

TBD

Sear, auto

PAOZZ

TBD

Spring, interrupter

PAOZZ

TBD

Interrupter

PAOZZ

TBD

Trigger, hooked, single

End of figure

0027 00-9

TM 8370-50047-IN/6

INDEX

Subject

WP Sequence No. - Page No.

Abbreviations and Acronyms, List of

0001 00-2

Auxiliary Equipment - General

0022 00-1

Bolt Assembly

0012 00-1

Bolt Carrier Assembly and Bolt Assembly

0011 00-1

Disassembly of Weapon

0010 00-1

Caution Summary

Cleaning Instructions, General

0009 00-1

Equipment Description and Data

0002 00-1

Expendable and Durable Items List

0024 00-1

Final Inspection and Function Test

0020 00-1

Fixed Buttstock Assembly

0015 00-1

Function Check

0017 00-1

Gaging Procedures

0021 00-1

General Information

0001 00-1

General Maintenance Instructions

0009 00-1

How to Use

iii

List of Abbreviations and Acronyms

0001 00-2

Lubrication Instructions, General

0009 00-4

INDEX - 1

TM 8370-50047-IN/6

INDEX

Subject

WP Sequence No. - Page No.

Preventive Maintenance Checks and Services (PMCS), Including

Lubrication Instructions,

0008 00-1

Principles of Operation

0003 00-1

Rear Sight Assembly

0014 00-1

Reassembly of Weapon

0016 00-1

Receiver Assembly

0013 00-1

References

0023 00-1

Repair Parts List (RPL)

0027 00-1

Repair Parts List (RPL) Introduction

0026 00-1

Service Upon Receipt

0007 00-1

Side Folding Buttstock Assembly

0013 00-16

Storage

0019 00-1

Stowage

0018 00-1

Tool Identification List (Includes Special Tools)

0025 00-1

Troubleshooting Introduction

0004 00-1

Troubleshooting Procedures

0006 00-1

Troubleshooting Symptom Index

0005 00-1

Under Folding Buttstock Assembly

0013 00-13

Warning Summary

INDEX - 2

TM 8370-50007-OR/1

U.S. MARINE CORPS TECHNICAL MANUAL

OPERATOR’S MANUAL WITH COMPONENTS LIST

FOR

RIFLE, 7.62 MM, AK-47, NSN: 1005-LL-MUS-2940, P/N TBD

DISTRIBUTION STATEMENT C: DISTRIBUTION AUTHORIZED TO U.S. GOVERNMENT AGENCIES AND THEIR

CONTRACTORS. THIS PUBLICATION IS REQUIRED FOR ADMINISTRATION AND OPERATION PURPOSES. OTHER

REQUESTS FOR THIS DOCUMENT MUST BE REFERRED TO COMMANDER, MARINE CORPS SYSTEMS COMMAND

(PG-13, PM IW), QUANTICO, VA. 22134-6050.

DESTRUCTION NOTICE: DESTROY BY ANY METHOD THAT WOULD PREVENT DISCLOSURE OF CONTENTS OR

RECONSTRUCTION OF THE DOCUMENTS.

FOR OFFICIAL USE ONLY

DECEMBER 2009

PCN 184 837000 00

DEPARTMENT OF THE NAVY

Headquarters, U.S. Marine Corps

Washington, DC 20380-0001

31 December 2009

1. This Technical Manual (TM), authenticated for Marine Corps use and effective upon receipt, describes the technical

characteristics and components for the rifle, 7.62 mm, AK-47, NSN: 1005-LL-MUS-2940.

2. Submit notice of discrepancies or suggested changes on NAVMC 10772. The NAVMC may be submitted via the Internet using

website https://pubs.ala.usmc.mil/front.htm, scrolling down to the NAVMC 10772 Tracking Program and following instructions

provided. It may also be submitted by electronic mail to mbmatcommarcorlogbases@logcom.usmc.mil, or by mailing a paper

copy of NAVMC 10772 addressed to: Commanding General, Marine Corps Systems Command, Attn: Assistant Commander

Acquisition and Logistics (LOG/TP), 814 Radford Blvd., Albany, Georgia 31704-0343.

BY DIRECTION OF THE COMMANDANT OF THE MARINE CORPS

OFFICIAL:

MARK T. BRINKMAN

Program Manager, IW, PG-13

Marine Corps Systems Command

Quantico, Virginia

DISTRIBUTION: PCN 184 837000 00

LIST OF EFFECTIVE PAGES/WORK PACKAGES

Date of issue for original manual is: 31 December 2009.

TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 24 AND TOTAL NUMBER OF

WORK PACKAGES IS 21 CONSISTING OF THE FOLLOWING:

Page/WP No.

Change No.

Page/WP No.

Change No.

Page/WP No.

Change No.

Front Cover

WP 0008 00 (2 pgs)

WP 0020 00 (2 pgs)

A through B

WP 0009 00 (4 pgs)

WP 0021 00 (8 pgs)

a through f

Chapter 4 title page

Index (2 pgs)

i though viii

WP 0010 00 (4 pgs)

Chapter 1 title page

WP 0011 00 (2 pgs)

WP 0001 00 (2 pgs)

WP 0012 00 (20 pgs)

WP 0002 00 (10 pgs)

WP 0013 00 (6 pgs)

WP 0003 00 (4 pgs)

WP 0014 00 (12 pgs)

Chapter 2 title page

WP 0015 00 (28 pgs)

WP 0004 00 (10 pgs)

WP 0016 00 (2 pgs)

WP 0005 00 (18 pgs)

Chapter 5 title page

WP 0006 00 (4 pgs)

WP 0017 00 (2 pgs)

Chapter 3 title page

WP 0018 00 (2 pgs)

WP 0007 00 (2 pgs)

WP 0019 00 (6 pgs)

A/B blank

TM 8370-50007-OR/1

WARNING SUMMARY

This warning summary contains a general safety warning that must be understood and applied during operation and

maintenance of this equipment. Failure to observe these precautions could result in serious injury or death to personnel.

WARNING

Immediately cease fire if there is an audible popping sound or reduced recoil during

firing. DO NOT apply immediate action. DO NOT attempt to remove a projectile that is

lodged in the barrel. Either condition could indicate an improper powder burn or a round

stuck in the bore. Notify the unit armorer. Failure to follow these warnings may result in

injury or death to personnel.

WARNING

Check the bore to ensure it is clean and free of obstruction. Failure to follow this warning

may result in injury or death to personnel.

WARNING

If the weapon is dropped or jarred with a loaded magazine in place, it could chamber a

round and subsequently cause a negligent discharge. Failure to follow this warning may

result in injury or death to personnel.

TM 8370-50007-OR/1

WARNING

Be sure the weapon is pointed in a safe direction at all times. If your weapon stops firing

with a live round in the chamber of a hot barrel, immediately try to eject the round. If you

cannot eject the round within 10 seconds, remove the magazine and wait an additional 15

minutes prior to attempting to fire again. This will prevent a possible round from

cooking-off. Keep your face away from the ejection port when clearing a weapon with a

hot barrel.

If immediate action fails to return the weapon to operational status, clear the weapon and

move the selector lever to the SAFE position. Failure to follow these warnings could

result in injury or death to personnel.

WARNING

Always assume the weapon is loaded until verified through visual and physical inspection

that it is not. Refer to WP 0005 00 for clearing procedures. Confirm the weapon is clear

and on SAFE before performing the following procedures. Failure to follow these

warnings may result in injury or death to personnel.

WARNING

Store ammunition under protective cover and away from excessive heat and extreme

temperatures. Failure to follow this warning may result in injury or death to personnel.

TM 8370-50007-OR/1

WARNING

DO NOT attempt to disassemble a cartridge or any of its components. DO NOT polish

brass components of cartridges. Failure to follow this warning may result in injury or

death to personnel.

WARNING

Use only authorized ammunition manufactured to U.S. or NATO specifications.

WARNING

DO NOT fire seriously corroded ammunition, dented cartridges, cartridges with loose

projectiles, cartridges exposed to extreme heat (135°F) until they are cooled, or cartridges

with loose projectiles are pushed in (short rounds). Failure to follow these warnings may

result in injury or death to personnel.

WARNING

Do not interchange bolts between weapons. Failure to follow this warning may cause

injury or death to personnel.

WARNING

Ensure the weapon is clear before performing the following procedures. Do not keep live

ammunition near the work area. Failure to follow this warning may cause injury or death

to personnel.

TM 8370-50007-OR/1

WARNING

DO NOT store the weapon with live ammunition in either the chamber or magazine. The

magazine should be kept separate from the rifle. Always assume every weapon is loaded

until it is determined through visual and physical inspection that it is not loaded. The rifle

should be stored with the bolt locked and the hammer forward. Failure to follow these

warnings may cause injury or death to personnel.

WARNING

Do not stand closer than 10 meters from the muzzle when blank cartridges are being

fired. Failure to follow this warning may result in serious injury or death to personnel.

Only blank ammunition may be fired when the blank firing device is in place. DO NOT

use the cap of the combination tool kit as a blank firing device.

TM 8370-50007-OR/1

CAUTION SUMMARY

CAUTION

Ensure ammunition is free of sand, mud, moisture, frost, snow, ice, grease, or other

foreign matter.

CAUTION

Never ride the charging handle. Allow it to move forward on its own.

CAUTION

The use of oil or grease on cartridges is prohibited.

CAUTION

After a round is removed, the bolt is under tension.

CAUTION

Do not dry clean the weapon. Do not use hot water or other solvents to clean the weapon.

This will remove the lubricant built up as a result of using CLP.

CAUTION

Apply only a light coat of CLP to the firing pin and firing pin recess in the bolt.

TECHNICAL MANUAL

MARINE CORPS SYSTEMS COMMAND

TM 8370-50007-OR/1

Quantico, VA, DECEMBER 2009

U.S. MARINE CORPS TECHNICAL MANUAL

WITH COMPONENTS LIST

OPERATOR’S MANUAL

FOR

RIFLE, 7.62 MM, AK-47, NSN: 1005-LL-MUS-2940, P/N TBD

DISTRIBUTION STATEMENT C: DISTRIBUTION AUTHORIZED TO U.S. GOVERNMENT AGENCIES AND THEIR

CONTRACTORS. THIS PUBLICATION IS REQUIRED FOR ADMINISTRATION AND OPERATION PURPOSES. OTHER

REQUESTS FOR THIS DOCUMENT MUST BE REFERRED TO COMMANDER, MARINE CORPS SYSTEMS COMMAND

(PG-13, PM IW), QUANTICO, VA. 22134-6050.

DESTRUCTION NOTICE: DESTROY BY ANY METHOD THAT WILL PREVENT DISCLOSURE OF CONTENTS OR

RECONSTRUCTION OF THE DOCUMENTS.

TM 8370-50007-OR/1

Table of Contents

WP/Page Number

List of Effective Pages/Work Packages

Warning Summary

Caution Summary

How to Use This Manual

CHAPTER 1 - GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND DATA, AND PRINCIPLES OF

OPERATION

General Information

0001 00-1

Equipment Description and Data

0002 00-1

Principles of Operation

0003 00-1

CHAPTER 2 - OPERATING INSTRUCTIONS

Description and Use of Operator Controls and Indicators

0004 00-1

Operation Under Usual Conditions

0005 00-1

Operation Under Unusual Conditions

0006 00-1

CHAPTER 3 - TROUBLESHOOTING

Troubleshooting Introduction

0007 00-1

Troubleshooting Symptom Index

0008 00-1

Troubleshooting Procedures

0009 00-1

TM 8370-50007-OR/1

Table of Contents - Continued

WP/Page Number

CHAPTER 4 - MAINTENANCE INSTRUCTIONS

Service Upon Receipt

0010 00-1

Preventive Maintenance Check and Services (PMCS) Introduction

0011 00-1

Preventive Maintenance Check and Services (PMCS), Including Lubrication Instructions

0012 00-1

General Maintenance Instructions

0013 00-1

Weapon Cleaning

0014 00-1

Weapon Maintenance (Field Stripping and Reassembly)

0015 00-1

Preparation for Storage

0016 00-1

CHAPTER 5 - SUPPORTING INFORMATION

References

0017 00-1

Supply System Responsibility Items (SSRI) List

0018 00-1

Using Unit Responsibility Items (UURI) List

0019 00-1

Expendable and Durable Items List

0020 00-1

Inventory Sheet

0021 00-1

INDEX

Index-1

iii

TM 8370-50007-OR/1

HOW TO USE THIS MANUAL

INTRODUCTION

1. This manual contains operating instructions, maintenance instructions, troubleshooting procedures, and supporting

information for the AK-47 rifle. It is divided into five chapters.

2. This manual is written in work package format:

a. Chapters divide the manual into major categories of information (e.g., General Information, Equipment

Description and Data, and Principles of Operation).

b. Each chapter is divided into work packages, which are identified by a 6-digit number (e.g., 0001 00, 0002 00)

located at the upper right-hand corner of each page. The work package page number (e.g., 0001 00-1, 0001 00-2)

is located centered at the bottom of each page.

c. If a Change Package is issued to this manual, added work packages will use the 5th and 6th digits of their

numbers to indicate new material. For instance, work packages inserted between WP 0001 00 and WP 0002 00

are numbered WP 0001 01, WP 0001 02, etc.

Read through this manual to become familiar with its organization and contents before attempting to operate or

maintain the weapon.

TM 8370-50007-OR/1

CONTENTS OF THIS MANUAL

1. A Warning Summary and Caution Summary are located at the beginning of this manual. Become familiar with these

warnings and cautions before operating or maintaining the equipment.

2. A Table of Contents, located in the front of this manual, lists all chapters and work packages in the publication. If you

cannot find what you are looking for in the Table of Contents, refer to the alphabetical Index at the back of the

manual.

3. Chapter 1, General Information, Equipment Description and Data, and Principles of Operation, provides general

information about the equipment, identifies the major components and systems, and describes how the components

and systems work.

4. Chapter 2, Operating Instructions, provides information about the proper use of the AK-47 rifle.

5. Chapter 3, Troubleshooting, provides symptoms and procedures pertaining to failures that could occur during

operation of the AK-47 rifle.

6. Chapter 4, Maintenance Instructions, which includes PMCS Introduction, and General Maintenance Instructions,

provide procedures to maintain the AK-47 rifle at the operator level.

7. Chapter 5, Supporting Information, provides information pertaining to references, components listing, and an

expendable and durable items list.

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8. An alphabetical Index is located at the back of this manual.

FEATURES OF THIS MANUAL

1. This manual contains information on operating and maintaining the AK-47 rifle.

2. WARNINGs, CAUTIONs, NOTEs, subject headings, and other important information are highlighted in BOLD print

as a visual aid.

WARNING

A WARNING indicates a hazard which may result in injury or death to personnel.

CAUTION

A CAUTION is a reminder of safety practices or directs attention to usage practices that may

result in damage to equipment.

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NOTE

A NOTE is a statement containing information that will make the procedures easier to

perform.

3. Statements and words of particular interest may be printed in CAPITAL LETTERS to create emphasis.

4. Within a procedural step, reference may be made to another chapter or work package in this manual or to another

manual. These references indicate where you should look for more complete information. If you are told: “Attach the

patch holder to the cleaning rod and insert a patch in the patch holder (WP 0014 00)”, go to WP 0014 00 in this

manual for instructions.

END OF WORK PACKAGE

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GENERAL INFORMATION

SCOPE

1. Type of Manual. This manual contains operating and maintenance instructions for the 7.62 x 39 mm, AK-47 rifle and

its variants.

2. Equipment Name and Model Number. The AK-47 has a fixed stock. The stock and handguards may be made of

wood, plastic, or metal. The lower handguard may include a foregrip. The AKS-47 has a folding metal stock.

MAINTENANCE FORMS AND PROCEDURES

The Marine Corps forms and record procedures used for equipment maintenance will be those prescribed in the current

edition of TM 4700-15/1_, Ground Equipment Record Procedures.

CORROSION PREVENTION AND CONTROL (CPC)

Corrosion prevention and control (CPC) of weapons material is a continuing concern. While corrosion is typically

associated with rusting metal, it can also include the deterioration of other items such as contacts, injection molded

plastics, wood, and foam inserts in the case. Unusual cracking, softening, swelling, or breaking of these or other materials

may be signs of corrosion.

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EQUIPMENT DESCRIPTION AND DATA

-GENERAL DESCRIPTION

1. The AK-47 rifle is a lightweight, air-cooled, gas-operated, magazine-fed, shoulder-fired weapon that can be

selectively fired in the fully or semi-automatic modes.

2. Other features include:

a. Cleaning Rod. Is stored under the barrel.

b. Receiver Assembly. Has an adjustable front sight post, front sight windage drum, and rear leaf sight.

c. Magazine Release. Is located between the magazine well and trigger on the bottom of the receiver.

d. Selector Lever. Selects the firing mode and prevents the weapon from being charged when in the SAFE position.

e. Top Cover. Removes from the receiver for easy cleaning and inspection.

Fixed Buttstock. Has a spring-loaded trapdoor which stores the combination tool kit.

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LOCATION AND DESCRIPTION OF MAJOR COMPONENTS

1. Receiver Assembly. The receiver assembly includes the barrel, front sight assembly, gas block, gas tube, upper and

lower handguards, rear sight assembly, top cover, auto sear, auto sear spring, hammer assembly, trigger assembly,

magazine release, selector lever, pistol grip, and buttstock.

2. Bolt Carrier Assembly and Bolt Assembly. The bolt carrier assembly includes the gas piston, bolt carrier, charging

handle, and houses the bolt assembly. It provides the feeding, chambering, locking, firing, extraction, and ejection of

cartridges.

3. Magazine. The magazine has a 30-round capacity and can be metal or plastic. It is inserted into the magazine well

and is held in place by the magazine release.

4. Recoil Spring and Guide Rod Assembly. The recoil spring and guide rod assembly is inserted into the rear of the

bolt carrier and returns the bolt carrier assembly to the locked position during the cycle of operation.

5. Cleaning Rod. Is stored under the barrel.

6. Sling. The sling is adjustable and provides a means of carrying the weapon.

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DIFFERENCES BETWEEN MODELS

The AK-47 rifle can have a fixed or threaded muzzle and it can have a fixed or folding buttstock. The handguards and

fixed buttstock can be made of wood, metal, or plastic. The lower handguard may include a fore grip. The country of

origin can be identified by the manufacturer’s markings or selector lever setting markings on the right side of the receiver.

Refer to Tables 2 and 3.

EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES

Table 1 contains the characteristics, capabilities, and features of the AK-47 rifle. Table 2 contains manufacturer markings

of the AK-47. Table 3 contains selector lever setting markings for manufacturers of the AK-47.

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Table 1. AK-47 Characteristics.

AK-47

Caliber

7.62 x 39 mm

Weight (Empty)

Approx. 9.48 lbs

Length:

Fixed Buttstock/Folding Buttstock-Extended

Approx. 34.2 inches

Folding Buttstock-Folded

Approx. 27.5 inches

Rifling

4 grooves, right-hand twist

1 turn in 12 inches

Muzzle Velocity:

Approx. 2346 fps

Sustained Rate of Fire

12/15 rounds per minute

Maximum Effective Range

400 meters

Fire Selector

SAFE, AUTO, SEMI

Sights:

Front

Adjustable front sight post for elevation

Adjustable windage drum for windage

Rear

Adjustable leaf sight for elevation

Magazine Capacity

30 rounds

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3. Description of Eight Steps. The eight steps of the cycle of operation are explained below. Assume that a full

magazine is loaded in the weapon.

a. Feeding. A magazine containing ammunition is inserted into the receiver. The magazine follower forces the top

cartridge into the path of the bolt. The magazine follower is under pressure from the magazine spring.

b. Chambering. Chambering occurs when a cartridge is driven into the chamber as the bolt goes forward under

pressure from the expanding action spring. The bolt picks up the top cartridge in the magazine and drives it

forward into the chamber. Chambering is complete when the extractor snaps into the extracting groove on the

cartridge.

c. Locking. Locking occurs when the bolt is fully closed. The closed bolt prevents the loss of gas pressure until the

bullet has left the muzzle. The bolt is rotated by the cam pin as the bolt carrier completes its forward motion,

locking the bolt into the barrel extension.

d. Firing. Firing occurs when the firing pin strikes the primer in the rear of the cartridge. When the trigger is pulled,

the trigger hooks disengage from the hammer and the hammer is released. The hammer moves forward under

pressure from the hammer spring and strikes the tang of the firing pin. This drives the firing pin against the

primer, which in turn ignites the propellant in the cartridge case and propels the bullet through the barrel into its

trajectory.

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e. Unlocking. Unlocking occurs after a cartridge is fired. As the bullet is forced through the barrel by expanding

gases, a small amount of gas enters the gas tube and pushes the gas piston, and the rest of the bolt carrier

assembly and bolt assembly, to the rear. Excessive gas is vented through the ports in the gas tube. As the bolt

carrier moves rearward, the bolt rotates in the bolt carrier and unlocks from the barrel extension. Any remaining

gas follows the bullet out of the muzzle.

Extracting. As the bolt moves to the rear, the bolt extractor holds the base of the cartridge against the bolt face.

Extraction is completed when the front of the cartridge case clears the rear of the chamber.

g. Ejecting. As the bolt moves to rear, the empty cartridge case is held by the extractor. The base of the cartridge

strikes the fixed ejector in the receiver. The extractor serves as a pivot point for the cartridge, which is then

deflected out of the ejection opening of the receiver.

h. Cocking. As the bolt moves to the rear, the bottom portion of the bolt carrier rides over the hammer, pushing the

hammer down and to the rear until it is caught by the disconnector, if the trigger is still held to the rear, or by the

trigger hook(s), if the trigger is released.

AUTOMATIC

1. Cycle of Operation. The cycle of operation is similar to semi-automatic operation, with some minor differences in

operation due to differences in internal fire control components.

2. Eight Steps. The automatic cycle of operation contains the same fundamental eight steps as the semi-automatic.

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3. Description. With the selector lever in the AUTO position, the weapon will fire repeatedly as long as the trigger is

held or until the magazine empties. This is accomplished through the use of an auto sear that momentarily holds the

hammer rearward until the bolt has fed, chambered, and locked on the next round.

a. The trigger is pulled and held, releasing the hammer, which fires the first round.

b. As the bolt carrier moves rearward, the hammer is forced to the rear and is caught by the auto sear.

c. As the bolt carrier returns to the locked position, the auto sear releases the hammer and the next round is fired.

d. The sequence repeats as long as the trigger is held rearward or the magazine empties.

e. The cycle of operation will stop when the trigger is released and the hammer is caught by the trigger hooks.

END OF WORK PACKAGE

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ORGANIZATIONAL MAINTENANCE MANUAL WITH REPAIR PARTS LIST FOR RIFLE, 7.62 MM, AK-47 (2009) - page 2