Toshiba AIR-CONDITIONER RAV-SM567CTP-E (TR). SERVICE MANUAL (2014)

FILE NO. SVM-13050

Original instruction

Adoption of New Refrigerant

This Air Conditioner is a new type which adopts a new refrigerant HFC (R410A) instead of the conventional

refrigerant R22 in order to prevent destruction of the ozone layer.

CONTENTS

SAFETY CAUTION

................................3

CONSTRUCTION VIEWS (EXTERNAL VIEWS)

..............................15

1-1. RAV-SM567CTP*

1-2. RAV-SM807CTP*

..............................16

1-3. RAV-SM1107CTP*, SM1407CTP*, SM1607CTP*

..............................17

SYSTEMATIC REFRIGERATING CYCLE DIAGRAM

..............................18

WIRING DIAGRAM

..............................21

SPECIFICATIONS OF ELECTRICAL PARTS

..............................22

INDOOR CONTROL CIRCUIT

..............................23

5-1. Indoor Controller Block Diagram

..............................23

5-2. Control Specifications

..............................26

5-3. Indoor Print Circuit Board

..............................37

TROUBLESHOOTING

..............................39

6-1. Summary of Troubleshooting

..............................39

6-2. Troubleshooting

..............................41

REPLACEMENT OF SERVICE P.C. BOARD

..............................59

SETUP AT LOCAL SITE AND OTHERS

..............................64

8-1. Indoor Unit

..............................64

8-2. Setup at Local Site / Others

..............................75

8-3. How to Set up Central Control Address Number

..............................77

ADDRESS SETUP

..............................78

9-1. Address Setup

..............................78

9-2. Address Setup & Group Control

................................79

9-3. Address Setup (Manual Setting from Remote Controller)

................................82

9-4. Confirmation of Indoor Unit No. Position

................................83

10.

DETACHMENTS

..............................85

11.

EXPLODED VIEWS AND PARTS LIST

..............................94

11-1. RAV-SM567CTP-E, RAV-SM567CTP-TR

..............................94

11-2. RAV-SM807CTP-E, RAV-SM807CTP-TR

..............................97

11-3. RAV-SM1107CTP-E, RAV-SM1407CTP-E,

RAV-SM1607CTP-E, RAV-SM1107CTP-TR,

RAV-SM1407CTP-TR, RAV-SM1607CTP-TR

............................100

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FILE NO. SVM-13050

SAFETY CAUTION

Please read carefully through these instructions that contain important information which complies with the

“Machinery” Directive (Directive 2006/42/EC), and ensure that you understand them.

Generic Denomination: Air Conditioner

Definition of Qualified Installer or Qualified Service Person

The air conditioner must be installed, maintained, repaired and removed by a qualified installer or qualified

service person. When any of these jobs is to be done, ask a qualified installer or qualified service person to do

them for you.

A qualified installer or qualified service person is an agent who has the qualifications and knowledge

described in the table below.

Agent

Qualifications and knowledge which the agent must have

The qualified installer is a person who installs, maintains, relocates and removes the air

conditioners made by Toshiba Carrier Corporation. He or she has been trained to install,

maintain, relocate and remove the air conditioners made by Toshiba Carrier Corporation or,

alternatively, he or she has been instructed in such operations by an individual or individuals

who have been trained and is thus thoroughly acquainted with the knowledge related to these

operations.

The qualified installer who is allowed to do the electrical work involved in installation, relocation

and removal has the qualifications pertaining to this electrical work as stipulated by the local

laws and regulations, and he or she is a person who has been trained in matters relating to

electrical work on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he

or she has been instructed in such matters by an individual or individuals who have been

Qualified installer

trained and is thus thoroughly acquainted with the knowledge related to this work.

The qualified installer who is allowed to do the refrigerant handling and piping work involved in

installation, relocation and removal has the qualifications pertaining to this refrigerant handling

and piping work as stipulated by the local laws and regulations, and he or she is a person who

has been trained in matters relating to refrigerant handling and piping work on the air

conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has been

instructed in such matters by an individual or individuals who have been trained and is thus

thoroughly acquainted with the knowledge related to this work.

The qualified installer who is allowed to work at heights has been trained in matters relating to

working at heights with the air conditioners made by Toshiba Carrier Corporation or,

alternatively, he or she has been instructed in such matters by an individual or individuals who

have been trained and is thus thoroughly acquainted with the knowledge related to this work.

The qualified service person is a person who installs, repairs, maintains, relocates and removes

the air conditioners made by Toshiba Carrier Corporation. He or she has been trained to install,

repair, maintain, relocate and remove the air conditioners made by Toshiba Carrier Corporation

or, alternatively, he or she has been instructed in such operations by an individual or individuals

who have been trained and is thus thoroughly acquainted with the knowledge related to these

operations.

The qualified service person who is allowed to do the electrical work involved in installation,

repair, relocation and removal has the qualifications pertaining to this electrical work as

stipulated by the local laws and regulations, and he or she is a person who has been trained in

matters relating to electrical work on the air conditioners made by Toshiba Carrier Corporation

or, alternatively, he or she has been instructed in such matters by an individual or individuals

who have been trained and is thus thoroughly acquainted with the knowledge related to this

work.

Qualified service

The qualified service person who is allowed to do the refrigerant handling and piping work

person

involved in installation, repair, relocation and removal has the qualifications pertaining to this

refrigerant handling and piping work as stipulated by the local laws and regulations, and he or

she is a person who has been trained in matters relating to refrigerant handling and piping work

on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has

been instructed in such matters by an individual or individuals who have been trained and is

thus thoroughly acquainted with the knowledge related to this work.

The qualified service person who is allowed to work at heights has been trained in matters

relating to working at heights with the air conditioners made by Toshiba Carrier Corporation or,

alternatively, he or she has been instructed in such matters by an individual or individuals who

have been trained and is thus thoroughly acquainted with the knowledge related to this work.

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FILE NO. SVM-13050

Definition of Protective Gear

When the air conditioner is to be transported, installed, maintained, repaired or removed, wear protective

gloves and ‘safety’ work clothing.

In addition to such normal protective gear, wear the protective gear described below when undertaking the

special work detailed in the table below.

Failure to wear the proper protective gear is dangerous because you will be more susceptible to injury, burns,

electric shocks and other injuries.

Work undertaken

Protective gear worn

Protective gloves

All types of work

‘Safety’ working clothing

Gloves to provide protection for electricians

Electrical-related work

Insulating shoes

Clothing to provide protection from electric shock

Work done at heights

Helmets for use in industry

(50 cm or more)

Transportation of heavy objects

Shoes with additional protective toe cap

Repair of outdoor unit

Gloves to provide protection for electricians

The important contents concerned to the safety are described on the product itself and on this Service

Manual.

Please read this Service Manual after understanding the described items thoroughly in the following contents

(Indications / Illustrated marks), and keep them.

[Explanation of indications]

Indication

Explanatio n

Indicates contents assumed that an imminent danger causing a death or serious injury of

DANGER

the repair engineers and the third parties when an incorrect work has been executed.

Indicates possibilities assumed that a danger causing a death or serious injury of the

repair engineers, the third parties, and the users due to troubles of the product after work

WARNING

when an incorrect work has been executed.

Indicates contents assumed that an injury or property damage (*) may be caused on the

repair engineers, the third parties, and the users due to troubles of the product after work

CAUTION

when an incorrect work has been executed.

* Property damage: Enlarged damage concerned to property, furniture, and domestic animal / pet

[Explanation of illustrated marks]

Indication

Explanatio n

Indicates prohibited items (Forbidden items to do)

The sentences near an illustrated mark describe the concrete prohibited contents.

Indicates mandatory items (Compulsory items to do)

The sentences near an illustrated mark describe the concrete mandatory contents.

Indicates cautions (Including danger / warning)

The sentences or illustration near or in an illustrated mark describe the concrete cautious contents.

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FILE NO. SVM-13050

Warning Indications on the Air Conditioner Unit

[Confirmation of warning label on the main unit]

Confirm that labels are indicated on the specified positions

If removing the label during parts replace, stick it as the original.

Warning indication

Descriptio n

WARNING

ELECTRICAL SHOCK HAZARD

Disconnect all remote electric power supplies

Disconnect all remote electric

before servicing.

power supplies before servicing.

WARNING

Moving parts.

Do not operate unit with grille removed.

Stop the unit before the servicing.

CAUTION

High temperature parts.

You might get burned when removing this panel.

You might get burned when removing

this panel.

CAUTION

Do not touch the aluminium fins of the unit.

Doing so may result in injury.

CAUTION

BURST HAZARD

Open the service valves before the operation,

Open the service valves before the

otherwise there might be the burst.

operation, otherwise there might be the

burst.

CAUTION

Do not climb onto the fan guard.

Doing so may result in injury.

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FILE NO. SVM-13050

Precaution for Safety

The manufacturer shall not assume any liability for the damage caused by not observing the description of this

manual.

DANGER

Before carrying out the installation, maintenance, repair or removal work, be sure to set the circuit

breaker to the OFF position. Otherwise, electric shocks may result.

Before opening the electrical control box cover of the indoor unit or service panel of the outdoor

unit, set the circuit breaker to the OFF position. Failure to set the circuit breaker to the OFF position

may result in electric shocks through contact with the interior parts.

Only a qualified installer (

1) or qualified service person ( 1) is allowed to remove the electrical

control box cover of the indoor unit or service panel of the outdoor unit and do the work required.

Turn off

Before starting to repair the outdoor unit fan or fan guard, be absolutely sure to set the circuit

breaker.

breaker to the OFF position, and place a "Work in progress" sign on the circuit breaker.

When cleaning the filter or other parts of the indoor unit, set the circuit breaker to OFF without fail, and

place a "Work in progress" sign near the circuit breaker before proceeding with the work.

When checking the electric parts, removing the cover of the electric parts box of Indoor Unit and/or

service panel of Outdoor Unit inevitably to determine the failure, use gloves to provide protection for

electricians, insulating shoes, clothing to provide protection from electric shock and

insulating tools. Be careful not to touch the live part. Electric shock may result. Only "Qualified

service person" is allowed to do this work.

Electric

shock

Before operating the air conditioner after having completed the work, check that the electrical

hazard

parts box cover of the indoor unit and service panel of the outdoor unit are closed, and set the

circuit breaker to the ON position. You may receive an electric shock if the power is turned on

without first conducting these checks.

When checking the electric parts, removing the cover of the electric parts box of Indoor Unit and/or

front panel of Outdoor Unit inevitably to determine the failure, put a sign "Do not enter" around the site

before the work. Failure to do this may result in third person getting electric shock.

Place a "Work in progress" sign near the circuit breaker while the installation, maintenance, repair

or removal work is being carried out.

There is a danger of electric shocks if the circuit breaker is set to ON by mistake.

Prohibition

When checking the electric parts, removing the cover of the electric parts box of Indoor Unit

and/or front panel of Outdoor Unit inevitably to determine the failure, put a sign "Do not enter"

around the site before the work. Failure to do this may result in third person getting electric shock.

If, in the course of carrying out repairs, it becomes absolutely necessary to check out the

electrical parts with the electrical parts box cover of one or more of the indoor units and the

service panel of the outdoor unit removed in order to find out exactly where the trouble lies, wear

insulated heat-resistant gloves, insulated boots and insulated work overalls, and take care to

Stay on

avoid touching any live parts.

protection

You may receive an electric shock if you fail to heed this warning. Only qualified service person

(

1) is allowed to do this kind of work.

WARNING

Before starting to repair the air conditioner, read carefully through the Service Manual, and repair

the air conditioner by following its instructions.

Only qualified service person ( 1) is allowed to repair the air conditioner.

Repair of the air conditioner by unqualified person may give rise to a fire, electric shocks, injury,

water leaks and/or other problems.

General

Only a qualified installer (

1) or qualified service person ( 1) is allowed to carry out the electrical

work of the air conditioner.

Under no circumstances must this work be done by an unqualified individual since failure to carry

out the work properly may result in electric shocks and/or electrical leaks.

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FILE NO. SVM-13050

Electrical wiring work shall be conducted according to law and regulation in the community and

Installation manual. Failure to do so may result in electrocution or short circuit.

To connect the electrical wires, repair the electrical parts or undertake other electrical jobs, wear

gloves to provide protection for electricians, insulating shoes and clothing to provide protection

from electric shocks. Failure to wear this protective gear may result in electric shocks.

Before opening the intake grille, set the circuit breaker to the OFF position. Failure to set the circuit

breaker to the OFF position may result in injury through contact with the rotation parts. Only a qualified

installer or qualified service person is allowed to remove the intake grille and do the work required.

Use wiring that meets the specifications in the Installation Manual and the stipulations in the local

regulations and laws. Use of wiring which does not meet the specifications may give rise to

electric shocks, electrical leakage, smoking and/or a fire.

Only a qualified installer ( 1) or qualified service person ( 1) is allowed to undertake work at heights using

a stand of 50 cm or more or to remove the electrical control box cover of the indoor unit to undertake work.

When working at heights, use a ladder which complies with the ISO 14122 standard, and follow

the procedure in the ladders instructions.

General

Also wear a helmet for use in industry as protective gear to undertake the work.

Before working at heights, put a sign in place so that no-one will approach the work location,

before proceeding with the work. Parts and other objects may fall from above, possibly injuring

a person below. While carrying out the work, wear a helmet for protection from falling objects.

Before opening the intake grille of the indoor unit or service panel of the outdoor unit, set the circuit breaker to

the OFF position. Failure to set the circuit breaker to the OFF position may result in electric shocks through

contact with the interior parts. Only a qualified installer or qualified service person is allowed to remove the

intake grille of the indoor unit or service panel of the outdoor unit and do the work required.

Do not touch the aluminum fin of the unit. You may injure yourself if you do so. If the fin must be

touched for some reason, first put on protective gloves and safety work clothing, and then proceed.

Use forklift to carry in the air conditioner units and use winch or hoist at installation of them.

When the air conditioner is to be transported, installed, maintained, repaired or removed, wear

protective gloves and 'safety' work clothing.

When transporting the air conditioner, do not take hold of the bands around the packing carton.

You may injure yourself if the bands should break.

When transporting the air conditioner, wear shoes with protective toe caps, protective gloves and

other protective clothing.

This air conditioner has passed the pressure test as specified in IEC 60335-2-40 Annex EE.

Before troubleshooting or repair work, check the earth wire is connected to the earth terminals of

the main unit, otherwise an electric shock is caused when a leak occurs.If the earth wire is not

correctly connected, contact an electric engineer for rework.

After completing the repair or relocation work, check that the ground wires are connected properly.

Check earth

wires.

Connect earth wire. (Grounding work) Incomplete grounding causes an electric shock.

Do not connect ground wires to gas pipes, water pipes, and lightning rods or ground wires for

telephone wires.

Do not modify the products.Do not also disassemble or modify the parts.

It may cause a fire, electric shock or injury.

Prohibition of

modification.

When any of the electrical parts are to be replaced, ensure that the replacement parts satisfy the

specifications given in the Service Manual (or use the parts contained on the parts list in the

Service Manual).

Use specified

Use of any parts which do not satisfy the required specifications may give rise to electric shocks,smoking

par ts.

and/or a fire.

If, in the course of carrying out repairs, it becomes absolutely necessary to check out the electrical parts

with the electrical parts box cover of one or more of the indoor units and the service panel of the outdoor

unit removed in order to find out exactly where the trouble lies, place "Keep out" signs around

Do not bring

the work site before proceeding.

a child close to

Third-party individuals may enter the work site and receive electric shocks if this warning is not heeded.

the equipment.

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FILE NO. SVM-13050

Connect the cut-off lead wires with crimp contact, etc, put the closed end side upward and then

apply a water-cut method, otherwise a leak or production of fire is caused at the users' side.

Insulating

measures

When performing repairs using a gas burner, replace the refrigerant with nitrogen gas because

the oil that coats the pipes may otherwise burn.

When repairing the refrigerating cycle, take the following measures.

Be attentive to fire around the cycle.

When using a gas stove, etc, be sure to put out fire before work; otherwise the oil mixed with

refrigerant gas may catch fire.

No fire

Do not use a welder in the closed room.

When using it without ventilation, carbon monoxide poisoning may be caused.

Do not bring inflammables close to the refrigerant cycle, otherwise fire of the welder may catch

the inflammables.

The refrigerant used by this air conditioner is the R410A.

Check the used refrigerant name and use tools and materials of the parts which match with it.

For the products which use R410A refrigerant, the refrigerant name is indicated at a position on

the outdoor unit where is easy to see.

To prevent miss-charging, the route of the service port is changed from one of the former R22.

Do not use any refrigerant different from the one specified for complement or replacement.

Otherwise, abnormally high pressure may be generated in the refrigeration cycle, which may

result in a failure or explosion of the product or an injury to your body.

For an air conditioner which uses R410A, never use other refrigerant than R410A.

For an air conditioner which uses other refrigerant (R22, etc.), never use R410A.

If different types of refrigerant are mixed, abnormal high pressure generates in the refrigerating

cycle and an injury due to breakage may be caused.

Do not charge refrigerant additionally.

If charging refrigerant additionally when refrigerant gas leaks, the refrigerant composition in the

refrigerating cycle changes resulted in change of air conditioner characteristics or refrigerant over

Refrigerant

the specified standard amount is charged and an abnormal high pressure is applied to the inside

of the refrigerating cycle resulted in cause of breakage or injury.

Therefore if the refrigerant gas leaks, recover the refrigerant in the air conditioner, execute

vacuuming, and then newly recharge the specified amount of liquid refrigerant.

In this time, never charge the refrigerant over the specified amount.

When recharging the refrigerant in the refrigerating cycle, do not mix the refrigerant or air other

than R410A into the specified refrigerant.

If air or others is mixed with the refrigerant, abnormal high pressure generates in the refrigerating

cycle resulted in cause of injury due to breakage.

After installation work, check the refrigerant gas does not leak.

If the refrigerant gas leaks in the room, poisonous gas generates when gas touches to fire such

as fan heater, stove or cocking stove though the refrigerant gas itself is innocuous.

Never recover the refrigerant into the outdoor unit.

When the equipment is moved or repaired, be sure to recover the refrigerant with recovering device.

The refrigerant cannot be recovered in the outdoor unit; otherwise a serious accident such as

breakage or injury is caused.

After repair work, surely assemble the disassembled parts, and connect and lead the removed

wires as before.

Perform the work so that the cabinet or panel does not catch the inner wires.

Assembly/

If incorrect assembly or incorrect wire connection was done, a disaster such as a leak or fire is

Cabling

caused at user's side.

After the work has finished, be sure to use an insulation tester set (500V Megger) to check the

resistance is 1MΩ or more between the charge section and the non-charge metal section

(Earth position).

Insulator

If the resistance value is low, a disaster such as a leak or electric shock is caused at user's side.

check

When the refrigerant gas leaks during work, execute ventilation.

If the refrigerant gas touches to a fire, poisonous gas generates.

A case of leakage of the refrigerant and the closed room full with gas is dangerous because a

shortage of oxygen occurs. Be sure to execute ventilation.

If refrigerant gas has leaked during the installation work, ventilate the room immediately.

Ventilation

If the leaked refrigerant gas comes in contact with fire, noxious gas may generate.

After installation work, check the refrigerant gas does not leak. If the refrigerant gas leaks in the

room, poisonous gas generates when gas touches to fire such as fan heater, stove or cocking

stove though the refrigerant gas itself is innocuous.

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FILE NO. SVM-13050

When the refrigerant gas leaks, find up the leaked position and repair it surely.

If the leaked position cannot be found up and the repair work is interrupted, pump-down and

tighten the service valve, otherwise the refrigerant gas may leak into the room.

The poisonous gas generates when gas touches to fire such as fan heater, stove or cocking stove

though the refrigerant gas itself is innocuous.

When installing equipment which includes a large amount of charged refrigerant such as a multi

air conditioner in a sub-room, it is necessary that the density does not the limit even if the

refrigerant leaks.

If the refrigerant leaks and exceeds the limit density, an accident of shortage of oxygen is caused.

Tighten the flare nut with a torque wrench in the specified manner.

Excessive tighten of the flare nut may cause a crack in the flare nut after a long period, which may

Compulsion

result in refrigerant leakage.

Nitrogen gas must be used for the airtight test.

The charge hose must be connected in such a way that it is not slack.

For the installation/moving/reinstallation work, follow to the Installation Manual.

If an incorrect installation is done, a trouble of the refrigerating cycle, water leak, electric shock or

fire is caused.

Once the repair work has been completed, check for refrigerant leaks, and check the insulation

resistance and water drainage.

Then perform a trial run to check that the air conditioner is running properly.

After repair work has finished, check there is no trouble. If check is not executed, a fire, electric

shock or injury may be caused. For a check, turn off the power breaker.

Check after

After repair work (installation of front panel and cabinet) has finished, execute a test run to check

repair

there is no generation of smoke or abnormal sound.

If check is not executed, a fire or an electric shock is caused. Before test run, install the front

panel and cabinet.

Check the following matters before a test run after repairing piping.

Connect the pipes surely and there is no leak of refrigerant.

The valve is opened.

Do not

Running the compressor under condition that the valve closes causes an abnormal high

operate the

pressure resulted in damage of the parts of the compressor and etc. and moreover if there is

unit with the

leak of refrigerant at connecting section of pipes, the air is suctioned and causes further

valve closed.

abnormal high pressure resulted in burst or injury.

Only a qualified installer ( 1) or qualified service person ( 1) is allowed to relocate the air

conditioner. It is dangerous for the air conditioner to be relocated by an unqualified individual

since a fire, electric shocks, injury, water leakage, noise and/or vibration may result.

Check the following items after reinstallation.

1) The earth wire is correctly connected.

2) The power cord is not caught in the product.

3) There is no inclination or unsteadiness and the installation is stable.

Check after

If check is not executed, a fire, an electric shock or an injury is caused.

reinstallation

When carrying out the pump-down work shut down the compressor before disconnecting the

refrigerant pipe.

Disconnecting the refrigerant pipe with the service valve left open and the compressor still

operating will cause air, etc. to be sucked in, raising the pressure inside the refrigeration cycle to

an abnormally high level, and possibly resulting in reputing, injury, etc.

When the service panel of the outdoor unit is to be opened in order for the compressor or the

area around this part to be repaired immediately after the air conditioner has been shut down, set

the circuit breaker to the OFF position, and then wait at least 10 minutes before opening the

service panel.

If you fail to heed this warning, you will run the risk of burning yourself because the compressor

pipes and other parts will be very hot to the touch. In addition, before proceeding with the repair

work, wear the kind of insulated heat-resistant gloves designed to protect electricians.

When the service panel of the outdoor unit is to be opened in order for the fan motor, reactor,

Cooling check

inverter or the areas around these parts to be repaired immediately after the air conditioner has

been shut down, set the circuit breaker to the OFF position, and then wait at least 10 minutes

before opening the service panel.

If you fail to heed this warning, you will run the risk of burning yourself because the fan motor,

reactor, inverter heat sink and other parts will be very hot to the touch.

In addition, before proceeding with the repair work, wear the kind of insulated heat-resistant

gloves designed to protect electricians.

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FILE NO. SVM-13050

Only a qualified installer or service person is allowed to do installation work. Inappropriate

installation may result in water leakage, electric shock or fire.

Before starting to install the air conditioner, read carefully through the Installation Manual, and

follow its instructions to install the air conditioner.

If the unit is installed in a small room, take appropriate measures to prevent the refrigerant from

exceeding the limit concentration even if it leaks. Consult the dealer from whom you purchased

the air conditioner when you implement the measures. Accumulation of highly-concentrated

refrigerant may cause an oxygen deficiency accident.

Do not install the air conditioner in a location that may be subject to a risk of expire to a

combustible gas.

Installation

If a combustible gas leaks and becomes concentrated around the unit, a fire may occur.

Install the indoor unit at least 2.5 m above the floor level since otherwise the users may injure

themselves or receive electric shocks if they poke their fingers or other objects into the indoor unit

while the air conditioner is running.

Install a circuit breaker that meets the specifications in the installation manual and the stipulations

in the local regulations and laws.

Install the circuit breaker where it can be easily accessed by the agent.

Do not place any combustion appliance in a place where it is directly exposed to the wind of air

conditioner, otherwise it may cause imperfect combustion.

Explanations given to user

If you have discovered that the fan grille is damaged, do not approach the outdoor unit but set the circuit breaker

to the OFF position, and contact a qualified service person to have the repairs done.

Do not set the circuit breaker to the ON position until the repairs are completed.

Relocation

s Only a qualified installer (*1) or qualified service person (*1) is allowed to relocate the air conditioner.

It is dangerous for the air conditioner to be relocated by an unqualified individual since a fire, electric shocks,

injury, water leakage, noise and / or vibration may result.

s When carrying out the pump-down work shut down the compressor before disconnecting the refrigerant pipe.

Disconnecting the refrigerant pipe with the service valve left open and the compressor still operating will cause

air, etc. to be sucked in, raising the pressure inside the refrigeration cycle to an abnormally high level, and

possibly resulting in reputing, injury, etc.

(*1) Refer to the “Definition of Qualified Installer or Qualified Service Person”

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FILE NO. SVM-13050

Declaration of Conformity

Manufacturer:

TOSHIBA CARRIER (THAILAND) CO., LTD.

144 / 9 Moo 5, Bangkadi Industrial Park, Tivanon Road,

Amphur Muang, Pathumthani 12000, Thailand

Authorized

Nick Ball

Representative/TCF holder:

Toshiba EMEA Engineering Director

Toshiba Carrier UK Ltd.

Porsham Close, Belliver Industrial Estate,

PLYMOUTH, Devon, PL6 7DB.

United Kingdom

Hereby declares that the machinery described below:

Generic Denomination:

Air Conditioner

Model/type:

RAV-SM567CTP-E

RAV-SM567CTP-TR

RAV-SM807CTP-E

RAV-SM807CTP-TR

RAV-SM1107CTP-E

RAV-SM1107CTP-TR

RAV-SM1407CTP-E

RAV-SM1407CTP-TR

RAV-SM1607CTP-E

RAV-SM1607CTP-TR

Commercial name:

Digital Inverter Series / Super Digital Inverter Series Air Conditioner

Complies with the provisions of the “Machinery” Directive (Directive 2006/42/EC) and the regulations

transposing into national law.

Complies with the provisions of the following harmonized standard:

EN 378-2: 2008 + A2: 2012

Note: This declaration becomes invalid if technical or operational modifications are introduced without the

manufacturer’s consent.

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FILE NO. SVM-13050

•

New Refrigerant (R410A)

This air conditioner adopts a new HFC type refrigerant (R410A) which does not deplete the ozone layer.

1. Safety Caution Concerned to New Refrigerant

The pressure of R410A is high 1.6 times of that of the former refrigerant (R22).

Accompanied with change of refrigerant, the refrigerating oil has been also changed.

Therefore, be sure that water, dust, the former refrigerant or the former refrigerating oil is not mixed into the

refrigerating cycle of the air conditioner with new refrigerant during installation work or service work.

If an incorrect work or incorrect service is performed, there is a possibility to cause a serious accident.

Use the tools and materials exclusive to R410A to purpose a safe work.

2. Cautions on Installation/Service

1) Do not mix the other refrigerant or refrigerating oil.

For the tools exclusive to R410A, shapes of all the joints including the service port differ from those of

the former refrigerant in order to prevent mixture of them.

2) As the use pressure of the new refrigerant is high, use material thickness of the pipe and tools which are

specified for R410A.

3) In the installation time, use clean pipe materials and work with great attention so that water and others do

not mix in because pipes are affected by impurities such as water, oxide scales, oil, etc.

Use the clean pipes.

Be sure to brazing with flowing nitrogen gas. (Never use gas other than nitrogen gas.)

4) For the earth protection, use a vacuum pump for air purge.

5) R410A refrigerant is azeotropic mixture type refrigerant.

Therefore use liquid type to charge the refrigerant. (If using gas for charging, composition of the

refrigerant changes and then characteristics of the air conditioner change.)

3. Pipe Materials

For the refrigerant pipes, copper pipe and joints are mainly used.

It is necessary to select the most appropriate pipes to conform to the standard.

Use clean material in which impurities adhere inside of pipe or joint to a minimum.

1) Copper pipe

The pipe thickness, flare finishing size, flare nut and others differ according to a refrigerant type.

When using a long copper pipe for R410A, it is recommended to select “Copper or copper-base pipe

without seam” and one with bonded oil amount 40mg/10m or less.

Also do not use crushed, deformed, discolored (especially inside) pipes.

(Impurities cause clogging of expansion valves and capillary tubes.)

Use the flare nuts which are attached to the air conditioner unit.

2) Joint

The flare joint and socket joint are used for joints of the copper pipe.

The joints are rarely used for installation of the air conditioner. However clear impurities when using them.

- 13 -

FILE NO. SVM-13050

4. Tools

1. Required Tools for R410A

Mixing of different types of oil may cause a trouble such as generation of sludge, clogging of capillary,

etc. Accordingly, the tools to be used are classified into the following three types.

1) Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))

2) Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)

3) Tools commonly used for R410A and for conventional refrigerant (R22)

The table below shows the tools exclusive for R410A and their interchangeability.

Tools exclusive for R410A (The following tools for R410A are required.)

Tools whose specifications are changed for R410A and their interchangeability

R410A

Conventional air

air conditioner installation

conditioner installation

No.

Used tool

Usage

Existence of

Whether conven-

Whether conventional

new equipment

tional equipment

equipment can be used

for R410A

can be used

Flare tool

Pipe flaring

Yes

*(Note)

Yes

Copper pipe gauge for

Flaring by conventional

Yes

*(Note)

adjusting projection margin

flare tool

Torque wrench

Tightening of flare nut

Yes

Gauge manifold

Evacuating, refrigerant

Yes

charge, run check, etc.

Charge hose

Vacuum pump adapter

Vacuum evacuating

Yes

Electronic balance for

Refrigerant charge

Yes

refrigerant charging

Refrigerant cylinder

Refrigerant charge

Yes

Leakage detector

Gas leakage check

Yes

(Note) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection

margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.

General tools (Conventional tools can be used.)

In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary

as the general tools.

1) Vacuum pump. Use vacuum pump by

attaching vacuum pump adapter.

7) Screwdriver (+, -)

2) Torque wrench

8) Spanner or Monkey wrench

3) Pipe cutter

9) Hole core drill

4) Reamer

10) Hexagon wrench (Opposite side 4mm

)

5) Pipe bender

11) Tape measure

6) Level vial

12) Metal saw

Also prepare the following equipments for other installation method and run check.

1) Clamp meter

3) Insulation resistance tester (Megger)

2) Thermometer

4) Electroscope

- 14 -

FILE NO. SVM-13050

2. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM

2-1. Indoor Unit

• Single type (Combination of 1 indoor unit and 1 outdoor unit)

(Indoor unit)

Distributor

(Strainer incorporated)

TCJ sensor

Strainer

Heat

exchanger

TC sensor

Heating

Cooling

Liquid side

Gas side

(Outer dia : ØB)

(Outer dia : ØA)

Capillary tube specifications

To outdoor unit

Model

Inner dia. × Length × Q’ty

RAV-SM∗∗∗CTP∗

Ø2 × 300 × 1, Ø2 × 350 × 1

SM56 type

Ø2 × 800 × 1

Ø2 ×

300

× 1, Ø2 × 350 × 2

SM80 type

Ø2 × 400 × 1

Dimension table

SM110, 140 , 160

Ø2 × 150 × 1, Ø2 × 200 × 2

Outer diameter of refrigerant pipe

type

Ø2 × 250 × 1, Ø2 × 300 × 1

Indoor unit

Ø2 × 350 × 1, Ø2 × 1000 × 1

Gas side ØA

Liquid side ØB

SM56 type

12.7

6.4

SM80, 110, 140, 160

15.9

9.5

type

•

Twin type (Combination of 2 indoor units and 1 outdoor unit)

Heating

Cooling

(Indoor unit A)

(Indoor unit B)

Distributor

(Strainer incorporated)

TCJ sensor

Strainer

Heat

exchanger

TC sensor

Liquid side

Gas side

Liquid side

Gas side

(Outer dia : ØA)

(Outer dia : ØB)

(Outer dia : ØA)

(Outer dia : ØB)

Branch pipe

Liquid side

(Outer dia : ØC)

(Outer dia : ØD)

To outdoor unit

Indoor unit

Branch pipe

SM56 × 2

RBC-TWP30E2

6.4

12.7

9.5

15.9

SM80 × 2

RBC-TWP50E2

9.5

15.9

9.5

15.9

- 18 -

FILE NO. SVM-13050

 Double-twin type (4 indoor units and 1 outdoor unit)

Heating

Cooling

(Indoor unit A)

(Indoor unit B)

Distributor

TCJ sensor

Distributor

TCJ sensor

(with strainer)

Strainer

(with strainer)

Strainer

Heat exchanger

TC sensor

Liquid-side

Gas-side

Liquid-side

Gas-side

(outer diameter: ϕ A)

(outer diameter: ϕ B)

(outer diameter: ϕ A)

(outer diameter: ϕ B)

Branch pipe 1

Liquid-side

Gas-side

(outer diameter: ϕ C)

(outer diameter: ϕ D)

(Indoor unit C)

(Indoor unit D)

Distributor

TCJ sensor

Distributor

TCJ sensor

(with strainer)

Strainer

(with strainer)

Strainer

Heat exchanger

TC sensor

Liquid-side

Gas-side

Liquid-side

Gas-side

(outer diameter: ϕ A)

(outer diameter: ϕ B)

(outer diameter: ϕ A)

(outer diameter: ϕ B)

Branch pipe 1

Branch pipe 2

Liquid-side

Gas-side

Branch pipe 2

(outer diameter: ϕ C)

(outer diameter: ϕ D)

Liquid-side

Gas-side

(outer diameter: ϕ E)

(outer diameter: ϕ F)

To outdoor unit

Dimension table

Indoor unit

Branch pipe 1

Branch pipe 2

SM56x4

RBC-TWP30E2x2

RBC-TWP101E

6.4

12.7

9.5

15.9

12.7

28.6

SM80x4

RBC-TWP50E2x2

RBC-TWP101E

9.5

15.9

9.5

15.9

12.7

28.6

- 20 -

FILE NO. SVM-13050

5. INDOOR CONTROL CIRCUIT

5-1. Indoor Controller Block Diagram

5-1-1. Connection of Wired (Simple) Remote Controller

Wired (simple ) master remote controller (Max. 2 units)

Schedule timer

Display LCD

Function setup

Display LCD

LCD driver

Display LED

CPU

Key switch

Function setup

CN2

CPU

CN1

Key switch

DC5V

Remote controller

DC5V

Power circuit

communication circuit

∗3

Power

Secondary

circuit

battery

Indoor unit

#1 (Header)

(Follower)

Indoor control P.C. board (MCC-1643)

DC20V

Remote controller

EEPROM

communication circuit

DC5V

TA sensor

DC12V

TC sensor

Same as left

TCJ sensor

Louver

∗2

Driver

motor

CPU

Float input

Drain

pump

Outside

Indoor

output

fan motor

Run

Serial send/

Warning

receive circuit

Defrost

Thermo. ON

COOL

Fan motor

HEAT

synchronous

control circuit

Power circuit

FAN

signal input circuit

DC280V

Outdoor unit

Up to 8 units are connectable. ∗1

* Case of “1:1 model” connection interface (Option)

∗1

However Max.8 units are connectable in

case of mounting “1:1 model” connection interface

when two wired (simple) remote controllers are

connected.

∗2

The “1:1 model” connection interface is mounted

P.C. board

to only 1 unit.

(MCC-1440)

“1:1 model” connection interface is mounted

to the header unit.

Central controller

TCC-LINK

Outdoor unit

∗3

Connection of the schedule timer to the simple

(Option)

communication circuit

remote controller is unavailable.

- 23 -

FILE NO. SVM-13050

5-1-2. Connection of Wireless Remote Controller Kit

Indoor unit

#1 (Header)

Wireless remote controller kit

Receiver P.C. board

Display LED

Receive circuit

Function setup S W

Buzzer

CPU

DC5V

Power

Remote controller

circuit

communication circuit

(Follower)

Indoor control P.C. board (MCC-1643)

DC20V

Remote controller

EEPROM

communication circuit

DC5V

TA sensor

DC12V

TC sensor

TCJ sensor

Same as left

Louver

∗2

Driver

motor

CPU

Float input

Drain

pump

Outside

Indoor

output

fan motor

Run

Serial send/

Warning

receive circuit

Defrost

Thermo. ON

COOL

Fan motor

synchronous

HEAT

control circuit

signal input circuit

Power circuit

FAN

DC280V

Outdoor unit

Up to 8 units are connectable. ∗1

* Case of “1:1 model” connection interface (Option)

∗1

However Max.8 units are connectable in

case of mounting “1:1 model” connection interface

when two wired (simple) remote controllers are

connected.

∗2

The “1:1 model” connection interface is mounted

P.C. board

to only 1 unit.

“1:1 model” connection interface is mounted to

(MCC-1440)

the header unit.

Central controller

TCC-LINK

Outdoor unit

(Option)

communication circuit

- 24 -

FILE NO. SVM-13050

5-1-3. Connection of Both Wired (Simple) Remote Controller and Wireless Remote Controller Kit

Indoor unit

#1 (Header)

Wired (simple) master remote controller

Wireless remote controller kit

(Max. 2 units)

Schedule timer

Display LED

Receiver P.C. board

Display

Function

Display

LCD

setup

LCD

driver

Receive

Function setup SW

Display

Key

circuit

CPU

LED

switch

Function

CPU

CN2

setup

Buzzer

CPU

CN1

Key

DC5V

switch

DC5V

Remote controller

Power

communication circuit

circuit

DC5V

Power

Remote controller

∗3

Power

Secondary

circuit

communication circuit

circuit

battery

(Follower)

Indoor control P.C. board (MCC-1643)

DC20V

Remote controller

EEPROM

communication circuit

DC5V

TA sensor

DC12V

TC sensor

Same as left

TCJ sensor

Louver

∗2

Driver

motor

CPU

Float input

Drain

pump

Outside

Indoor

output

fan motor

Run

Serial send/

Warning

receive circuit

Defrost

Thermo. ON

COOL

Fan motor

HEAT

synchronous

control circuit

Power circuit

FAN

signal input circuit

DC280V

Outdoor unit

Up to 8 units are connectable. ∗1

* Case of “1:1 model” connection interface (Option)

∗1 However Max.8 units are connectable in case of

mounting “1:1 model” connection interface.

∗2 The “1:1 model” connection interface is mounted

to only 1 unit.

“1:1 model” connection interface is mounted

P.C. board

to the header unit.

(MCC-1440)

∗3 Connection of the schedule timer to the simple

remote controller is unavailable.

Central controller

TCC-LINK

Outdoor unit

∗4 In the left system, set the wireless remote

(Option)

communication circuit

controller side as the follower remote controller

when using the wired (simple) wired remote

controller as the header remote controller.

- 25 -

FILE NO. SVM-13050

5-2. Control Specifications

No.

Item

Outline of specifications

Remarks

When power

Distinction of outdoor unit

supply is reset

When the power supply is reset, the outdoors are distin-

guished and the control is selected according to the

distinguished result.

Setting of indoor fan speed and existence of air direction

adjustment

Based on EEPROM data, select setting of the indoor fan

Air speed (rpm)/

speed and the existence of air direction adjustment.

Air direction adjustment

Operation

Based on the operation mode selecting command from the

mode selection

remote controller, the operation mode is selected.

Remote controller

Control outline

command

STOP

Air conditioner stops.

FAN

Fan operation

COOL

Cooling operation

DRY

Dry operation

HEAT

Heating operation

Ta: Room temp.

AUTO

• COOL/HEAT operation mode is

Ts: Setup temp.

automatically selected by Ta, Ts

To: Outside temp.

and To for operation.

• The operation is performed as

shown in the following figure

according to Ta value at the first

time only. (In the range of Ts +

-1 < Ta < Ts + α + 1, Cooling

thermo. OFF (Fan)/Setup air

volume operation continues.)

Cooling

operation

+1.0

Cooling thermo. OFF (Fan only)

Ts + α

• Setup air volume

(˚C)

-1.0

Heating

operation

• α is corrected according to the outside temperature.

Outside temp.

Correction value (α)

No To

k = deg

To ≥ 24°C

-1K

24 > To ≥ 18°C

To < 18°C

+1K

To error

Room temp.

1) Adjustment range: Remote controller setup temperature (°C)

control

COOL/DRY

HEAT

AUTO

Wired type

18 to 29

Wireless type

17 to 30

- 26 -

FILE NO. SVM-13050

No.

Item

Outline of specifications

Remarks

Room temp.

Using the CODE No. 06, the setup temperature in heating

Shift of suction

control

operation can be corrected.

temperature in heating

(Continued)

operation

Setup data

Setup temp. correction

+0°C

+2°C

+4°C

+6°C

Setting at shipment

Setup data

Automatic

Based on the difference between Ta and Ts, the operation

capacity control

frequency is instructed to the outdoor unit.

Cooling operation

(GA control)

Every 90 seconds, the room temperature difference

between temperature detected by Ta and Ts and the

varied room temperature value are calculated to obtain

the correction value of the frequency command and then

the present frequency command is corrected.

Ta (n) - Ts (n)

: Room temp. difference

: Counts of detection

Ta (n-1) - Ts (n) : Varied room temp. value

n - 1

: Counts of detection of 90 seconds before

Heating operation

Every 1 minute (60 sec.), the room temperature differ-

ence between temperature detected by Ta and Ts and the

varied room temperature value are calculated to obtain

the correction value of the frequency command and then

the present frequency command is corrected.

Ts (n) - Ta (n)

: Room temp. difference

: Counts of detection

Ta (n) - Ta (n - 1) : Varied room temp. value

n - 1

: Counts of detection of 1 minute before

Dry operation

The frequency correction control is same as those of the

cooling operation.

However the maximum frequency is limited to approxi-

mately “S6”.

Note) When LOW is set up, the maximum frequency is

limited to approximately “SB”.

Automatic

1) The judgment of selecting COOL/HEAT is carried out as

cooling/heating

shown below. When +1.5 exceeds against Tsh 10 minutes

Tsc: Setup temp. in

control

and after thermo.-OFF, heating operation (Thermo. OFF)

cooling operation

exchanges to cooling operation. Description in the

Tsh: Setup temp. in

parentheses shows an example of cooling ON/OFF.

heating operation

+ temp. correction of

Cooling

(˚C)

room temp. control

+1.5

(Cooling ON)

Tsc

Tsh

(Cooling OFF)

-1.5

Heating

When -1.5 lowers against Tsc 10 minutes and after

thermo. OFF, cooling operation (Thermo. OFF) exchanges

to heating operation.

2) For the automatic capacity control after judgment of

cooling/heating, see Item 4.

3) For temperature correction of room temp. control in

automatic heating, see Item 3.

- 27 -

FILE NO. SVM-13050

No.

Item

Outline of specifications

Remarks

Air speed selection

1) Operation with (HH), (H), (L) or [AUTO] mode is carried

HH > H+ > H > L+ >

out by the command from the remote controller.

L > UL

2) When the air speed mode [AUTO] is selected, the air

speed varies by the difference between Ta and Ts.

<COOL>

Ta (˚C)

+3.0

+2.5

(HH)

+2.0

H+ (HH)

+1.5

H (HH)

+1.0

L+ (H+)

+0.5

L (H)

Tsc

L (H)

-0.5

L (L+)

• Controlling operation in case when thermo of remote

controller works is same as a case when thermo of the

body works.

• If the air speed has been changed once, it is not changed

for 3 minutes. However when the air volume is exchanged,

the air speed changes.

• When cooling operation has started, select a downward

slope for the air speed, that is, the high position.

• If the temperature is just on the difference boundary, the

air speed does not change.

• Mode in the parentheses indicates one in automatic

cooling operation.

<HEAT>

Ta (˚C)

L (L+)

(-0.5) -1.0

L+ (H)

Tsh

H (H+)

(+0.5) +1.0

H+

(HH)

(+1.0) +2.0

(+1.5) +3.0

(HH)

(+2.0) +4.0

Value in the parentheses indicates one when thermostat of

the remote controller works.

Value without parentheses indicates one when thermostat of

the body works.

• If the air speed has been changed once, it is not changed

for 1 minute. However when the air speed I exchanged, the

air speed changes.

• When heating operation has started, select an upward

slope for the air speed, that is, the high position.

• If the temperature is just on the difference boundary, the

air speed does not change.

• Mode in the parentheses indicates one in automatic

Tc: Indoor heat

heating operation.

exchanger sensor

temperature

• In Tc ≥ 60°C, the air speed increases by 1 step.

- 28 -

FILE NO. SVM-13050

No.

Item

Outline of specifications

Remarks

Air speed

CODE No.

Standard

Type 1

Type 3

selection

Selection of high

[5d]

(Continued):

ceiling type

SW501 (1)/(2)

OFF/OFF

ON/OFF

OFF/ON

CODE No.:

Tap

HEAT

COOL

HEAT

COOL

HEAT

COOL

[5d] or selection of

high ceiling on P.C.

board SW501

H+

H+, H

H+

L+

H+

L+

SM56

SM80

SM110

SM140

SM160

Tap

Revolution speed (rpm)

1000

1140

880

910

1020

1080

850

910

950

1000

1020

830

910

930

1000

820

910

990

790

910

990

710

700

730

810

860

700

690

720

790

840

690

710

780

830

590

610

630

710

740

550

560

580

660

680

550

570

640

670

350

In heating operation, the mode changes to [UL] if thermostat

is turned off.

Tcj:

Indoor heat exchanger

If Ta ≥ 25°C when heating operation has started and when

sensor temperature

defrost operation has been cleared, the air conditioner

operates with (H) mode or higher mode for 1 minute after Tc

entered in E zone of cool air discharge preventive control

(Item 7).

In automatic cooling/heating operation, the revolution

However only when

frequency of (HH) is set larger than that in the standard

the high ceiling

cooling/heating operation.

selection is set to

[Standard]

However the revolution

(˚C)

Tcj

frequency is restricted in the

automatic heating operation as

shown in the following figure.

Selt-clean is not

factory default.

Self-clean is not

6) Self-clean operation

[Self-clean

] is

factory default.

When performing self-clean operation after stopping the

displayed.

cooling operation, the mode becomes [UL].

- 29 -

FILE NO. SVM-13050

No.

Item

Outline of specifications

Remarks

Cool air discharge

1) In heating operation, the indoor fan is controlled

In D and E zones, the

preventive control

based on the detected temperature of Tc sensor or

priority is given to air

Tcj sensor. As shown below, the upper limit of the

volume selection setup

revolution frequency is restricted.

of remote controller.

However B zone is assumed as C zone for

In A zone while thermo

6 minutes and after when the compressor activated.

is ON, [PRE-HEAT

(Heating ready)] is

In defrost operation, the control value of Tc is

displayed.

shifted by 6°C.

(˚C)

Tcj

E zone

D zone

OFF

C zone

B zone

A zone

Freeze preventive control

The cooling operation (including Dry operation) is

Tcj:

(Low temperature release)

performed as follows based on the detected

Indoor heat exchanger

temperature of Tc sensor or Tcj sensor.

sensor temperature

When [J] zone is detected for 6 minutes

(Following figure), the commanded frequency is

decreased from the real operation frequency.

After then the commanded frequency changes

every 30 seconds while operation is performed in

[J] zone.

In [K] zone, time counting is interrupted and the

operation is held.

When [ I ] zone is detected, the timer is cleared

and the operation returns to the normal operation.

If the commanded frequency becomes S0

because the operation continues in [J] zone, the

return temperature A is raised from 5°C to 12°C

until [ I ] zone is detected and the indoor fan

operates with [L] mode.

(˚C)

In heating operation, the freeze-preventive control

Tcn:

works if 4-way valve is not exchanged and the

Tc temperature when 5

following conditions are satisfied.

minutes elapsed after

(However the temperature for J zone dashing

activation

control is changed from 2°C to -5°C.)

Tc (n - 1):

Tc temperature at start

• When or is established 5 minutes after

time

activation.

Tcn ≤ Tc (n - 1) - 5

Tcn < Tc (n - 1) - 1 and Tcn ≤ Ta < 5°C

- 30 -

FILE NO. SVM-13050

No.

Item

Outline of specifications

Remarks

High-temp.

1) The heating operation is performed as follows based on the

release control

detected temperature of Tc sensor or Tcj sensor.

• When [M] zone is detected, the commanded frequency is

However this control is

decreased from the real operation frequency. After then

ignored in case of the

the commanded frequency changes every 30 seconds

follower unit of the twin.

while operation is performed in [M] zone.

• In [N] zone, the commanded frequency is held.

• When [L] zone is detected, the commanded frequency is

returned to the original value by approx. 6Hz every

60 seconds.

Setup at shipment

Tc (˚C)

Tcj

Control temp. (°C)

56 (54)

52 (52)

NOTE:

When the operation has started or when Tc or Tcj < 30°C at

Same status as that

start of the operation or after operation start, temperature is

when “thermostat-OFF”

controlled between values in parentheses of A and B.

(status that the air

conditioner enters in the

room temp. monitor

mode when the

temperature reached the

setup temperature on

the remote controller)

Drain pump

1) In cooling operation (including Dry operation), the drain

Attached Drain pumpkit

control

pump is usually operated.

(TCB-DP31CE)

˞Option

2) If the float switch works while drain pump drives, the

Check code [P10]

compressor stops, the drain pump continues the operation,

and a check code is output.

3) If the float switch works while drain pump stops, the

compressor stops and the drain pump operates. If the float

switch keeps operating for approx. 4 minutes, a check code

is output.

4) The drain pump doesn't stop immediately to decrease the

drain water in the drain pan when the cooling operation

(including Dry operation) was stopped and drive the drain

pump for five minutes.

After-heat

When heating operation stops, in some cases, the indoor fan

is displayed.

elimination

operates with (L) for approx. 30 seconds.

- 31 -

FILE NO. SVM-13050

No.

Item

Outline of specifications

Remarks

Louver control

1) Louver position setup

• When the louver position is changed, the position moves

necessarily to downward discharge position once to return to

the set position.

• The louver position can be set up in the following operation range.

In cooling/dry operation

In heating/fan operation

• In group twin/triple operation, the louver positions can be set

up collectively or individually.

2) Swing setup

Alarm :

• [SWING] is displayed and the following display is repeated.

A check code is

In all operations

displayed on the

remote controller,

and the indoor unit

stops.

(Repeats)

(Excluding [F08]

• In group twin/triple operation, the louver positions can be

and [L31])

set up collectively or individually.

3) When the unit stopped or the alarm was output, the louver is

automatically set to full closed position.

4) When PRE-HEAT

(Heating ready) is displayed

(Heating operation started or defrost operation is performed),

heating thermo is off (or self-cleaning) is performed, the louver is

automatically set to horizontal discharge position.

- 32 -

FILE NO. SVM-13050

No.

Item

Outline of specifications

Remarks

HA control

1) This control is connected to telecontrol system or remote

In the group opera-

start/stop I/F, etc, and start/stop are available by HA signal

tion, use this control

input from the remote position.

by connecting to

either header or

2) This control outputs start/stop status to HA output terminal.

follower indoor unit.

3) I/O specifications conform to JEMA regulations.

4) This control outputs [Operation OFF (STOP) signal] to HA

output terminal while self-cleaning operation. However selection

of [Operation ON (Operating) signal] is possible by changing

[0000 (At shipment)] of CODE No. (DN) [CC] to [0001]. In this

case, if HA is input during self-clean operation during operation

of the air conditioner, the self-clean operation is not performed.

(Unit stops.)

Frequency fixed

Command frequency

operation (Test run)

1) When pushing [TEST] button for 4 seconds or more, [TEST]

is approximately [S7]

is displayed on the display screen and the mode enters in

Test run mode.

2) Push [ON/OFF] button.

3) Using [MODE] button, set the mode to [COOL] or [HEAT].

• Do not use other mode than [COOL]/[HEAT] mode.

• During test run operation, the temperature cannot be

adjusted.

• An error is detected as usual.

• A frequency fixed operation is performed.

4) After the test run, push [ON/OFF] button to stop the operation.

(Display in the display part is same as the procedure in Item 1.)

5) Push [TEST] button to clear the test run mode.

([TEST] display in the display part disappears and the

status returns to the normal stop status.)

1) When TEMPORARY button is pushed for 10 seconds or

more, “Pi!” sound is heard and the operation changes to test

run. After approx. 3 minutes, a cooling operation starts

forcedly.

Check cool air starts blowing. If the operation does not start,

check wiring again.

2) To stop a test operation, push TEMPORARY button once

again (Approx. 1 second).

Check wiring / piping of the indoor and outdoor units in test

run.

TEMPORARY button

Filter sign display

1) The operation time of the indoor fan is calculated, the filter reset

[FILTER

] goes on.

(Except wireless

signal is sent to the remote controller when the specified time

type)

(2500H) has passed, and it is displayed on LCD.

2) When the filter reset signal has been received from the

remote controller, time of the calculation timer is cleared.

In this case, the measurement time is reset if the specified

time has passed, and display on LCD disappears.

- 33 -

FILE NO. SVM-13050

No.

Item

Outline of specifications

Remarks

Central control mode

Setting at the centerl controller side enables to select the

selection

contents which can be operated on the remote controller

at indoor unit side.

Setup contents

• 64 line central controller (TCB-SC642TLE2)

Display at remote

[Individual]: Operated on the remote controller

controller side

(Priority to second pushing)

(No display)

[Central 1]: ON/OFF operation cannot be operated on

[Central

] goes on

the remote controller.

[Central 2]: ON/OFF, mode selection, temp. setup

[Central

] goes on

operations cannot be operated on the

remote controller.

[Central 3]: Mode selection and temp. setup operations

[Central

] goes on

cannot be operated on the remote controller.

[Central 4]: Mode selection cannot be operated on the

[Central

] goes on

remote controller.

∗ In case of the wireless type, the display lamp does not

change but the contents are same. If operating an item

which is prohibited by the central control mode from the

remote controller, it is notified with the receive sound,

Pi, Pi, Pi, Pi, Pi (5 times).

Energy-saving

Selecting [AUTO] mode enables an energy-saving to be

control

operated.

The setup temperature is shifted (corrected) in the range

not to lose the comfort ability according to input values of

various sensors.

Data (Input value room temp. Ta, Outside temp. To, Air

volume, Indoor heat exchanger sensor temp. Tc) for

20 minutes are taken the average to calculate correction

value of the setup temperature.

The setup temperature is shifted every 20 minutes, and

the shifted range is as follows.

In cooling time: +1.5 to - 1.0K

In heating time: -1.5 to +1.0K

Max. frequency cut

This control is operated by selecting [AUTO] operation mode.

control

COOL operation mode:

3) HEAT operation mode:

It is controlled according to the

following figure if To < 28°C.

following figure if To > 15°C.

Max. frequency is

restricted to approximately

Ta(˚C)

the rated heating frequency

Normal control

Tsh

-3

Tsc

-4

Max. frequency is

Normal control

restricted to approximately

the rated cooling frequency

- 34 -

FILE NO. SVM-13050

No.

Item

Outline of specifications

Remarks

DC motor

1) The motor operates according to the command from the

indoor controller.

Notes)

• When the fan rotates while the air conditioner stops due to

entering of outside air, etc, the air conditioner may operate

while the fan motor stops.

• When a fan lock is found, the air conditioner stops, and an

Check code [P12]

error is displayed.

Self-clean operation

When cooling operation mode (AUTO COOL, COOL, DRY) stopped, the following

(Dry operation)

three self-clean operations are performed.

Self-clean is not

Compressor

Self-clean

FAN

Drain pump

Louver

factory default.

ON period

operation period

0 to 10 min.

None

Fan only

10 to 60 min.

1 hour

STOP

Horizontal discharge position

(UL)

60 min. to

2 hours

During operation of self-clean,

lights on the wired

remote controller screen. However the operation lamp

(Green LED) goes off.

To stop the self-clean operation, push twice the

[ON/OFF] button on the remote controller continuously.

(Stop the operation as compressor ON time in the table

above: 10 minutes or below.)

When the follower unit executes self-clean operation in the

group connection, the segment of is displayed on the

wired remote controller screen via master unit.

It is recognized as

[STOP] from the

∗ If self-clean operation is used, set 0000 of CODE No.

remote monitor side.

D3 changing to 0015.

∗ To erase the display during operation of self-clean,

change CODE No. [D4] from [0000: Display

(At shipment)] to [0001: Non-display].

Save operation

Turn on ^SAVE button on the remote controller.

During operation of save operation, ^SAVE lights on the

wired remote controller.

During save operation, the current release control is

performed with the restriction ratio set in EEPROM on

the outdoor unit.

Carry out setting

operation during stop of

The restriction ratio can be set by keeping ^SAVE button

the unit; otherwise the

pushed for 4 seconds or more on the remote controller.

unit stops operation.

When validating the save operation, the next operation

For the setup opera-

starts with save operation valid because contents are

tion, refer to “How to

held even when operation stops, operation mode

set up contents of

changes or power supply is reset.

save operation” of

The restriction ratio can be set by changing the setup

Installation Manual.

data of CODE No. (DN) [C2] in the range of 50 to 100%

(every 1%, Setting at shipment: 75%).

- 35 -

FILE NO. SVM-13050

No.

Item

Outline of specifications

Remarks

8°C heating/

This functional is intended for the cold latitudes and performs

Frost protective

objective heating operation (8°C heating operation).

operation

This function is valid only for combination with the outdoor

In a group connection,

units (Super Digital Inverter (SDI) 4-series outdoor units).

if there is even one

Using the indoor DN code [D1] (1 bit), Valid/Invalid of this

combination with other

function is set up at the customer’s side.

unit, “This function is not

provided.” is displayed.

∗ The setup by DN code is Invalid [0]/Valid [1] and Invalid [0]

has been set at the shipment.

This operation is the heating operation which sets 8°C as

the setup temperature of the target.

This function starts operation by pushing temperature

The setup temperature

button

during heating operation; besides by pushing

jumps from [18] to [8].

button for 4 seconds or more after temperature

reached the minimum set temperature.

To stop/release this operation, select and execute one from

the following operations.

Push

button: Heating operation (18°C setting)

continues.

Push [START/STOP] button: Air conditioner stops.

(Heating 18°C operation at the next start)

Push^MODE

: Other operation mode is selected and the

operation continues.

As the setup temperature is 8°C and the human heating is not

targeted, the cold air discharge preventive control (Item 7) is

made invalid to suppress the intermittent operation.

The settings of the air direction and air volume are

changeable during this operation.

The indoor fan stops to protect the compressor for

2 minutes after start of heating operation (Thermo-ON) by

this function.

- 36 -

FILE NO. SVM-13050

6. TROUBLESHOOTING

6-1. Summary of Troubleshooting

1. Before troubleshooting

Required tools/instruments

•

+ and - screwdrivers, spanners, radio cutting pliers, nippers, push pins for reset switch

• Tester, thermometer, pressure gauge, etc.

Confirmation points before check

a) The following operations are normal.

1. Compressor does not operate.

• Is not 3-minutes delay (3 minutes after compressor OFF)?

• Is not the outdoor unit in standby status though the remote controller reached the setup

temperature?

• Does not timer operate during fan operation?

• Is not an overflow error detected on the indoor unit?

• Is not outside high-temperature operation controlled in heating operation?

2. Indoor fan does not rotate.

• Does not cool air discharge preventive control work in heating operation?

3. Outdoor fan does not rotate or air volume changes.

• Does not high-temperature release operation control work in heating operation?

• Does not outside low-temperature operation control work in cooling operation?

• Is not defrost operation performed?

4. ON/OFF operation cannot be performed from remote controller.

• Is not the control operation performed from outside/remote side?

• Is not automatic address being set up?

(When the power is turned on at the first time or when indoor unit address setting is changed, the

operation cannot be performed for maximum approx. 5 minutes after power-ON.)

• Is not being carried out a test run by operation of the outdoor controller?

b) Did you return the cabling to the initial positions?

c) Are connecting cables of indoor unit and remote controller correct?

2. Troubleshooting procedure

When a trouble occurred, check the parts along with the following procedure.

Trouble

→

Confirmation of check code display

→

Check defective position and parts.

NOTE :

For cause of a trouble, power conditions or malfunction/erroneous diagnosis of microcomputer due to outer

noise is considered except the items to be checked. If there is any noise source, change the cables of the

remote controller to shield cables.

- 39 -

FILE NO. SVM-13050

1. Before troubleshooting

Required tools/instruments

•

+ and - screwdrivers, spanners, radio cutting pliers, nippers, etc.

• Tester, thermometer, pressure gauge, etc.

Confirmation points before check

a) The following operations are normal.

1. Compressor does not operate.

• Is not 3-minutes delay (3 minutes after compressor OFF)?

• Is not the outdoor unit in standby status though the remote controller reached the setup

temperature?

• Does not timer operate during fan operation?

• Is not an overflow error detected on the indoor unit?

• Is not outside high-temperature operation controlled in heating operation?

2. Indoor fan does not rotate.

• Does not cool air discharge preventive control work in heating operation?

Outdoor fan does not rotate or air volume changes.

• Does not high-temperature release operation control work in heating operation?

• Does not outside low-temperature operation control work in cooling operation?

• Is not defrost operation performed?

ON/OFF operation cannot be performed from remote controller.

• Is not forced operation performed?

• Is not the control operation performed from outside/remote side?

• Is not automatic address being set up?

• Is not being carried out a test run by operation of the outdoor controller?

a) Did you return the cabling to the initial positions?

b) Are connecting cables between indoor unit and receiving unit correct?

2. Troubleshooting procedure

(When the power is turned on at the first time or when indoor unit address setting is changed, the operation

cannot be performed for maximum approx. 5 minutes after power-ON.)

When a trouble occurred, check the parts along with the following procedure.

Confirmation of the signal receiving unit

Check defective

Trouble

→

lamp display

position and parts.

1) Outline of judgment

The primary judgment to check where a trouble occurred in indoor unit or outdoor unit is performed with

the following method.

Method to judge the erroneous position by flashing indication on the display part of indoor unit

(sensors of the receiving unit)

The indoor unit monitors operating status of the air conditioner, and the blocked contents of

self-diagnosis are displayed restricted to the following cases if a protective circuit works.

- 40 -

FILE NO. SVM-13050

6-2. Troubleshooting

6-2-1. Outline of judgment

The primary judgment to check whether a trouble occurred in the indoor unit or outdoor unit is carried out with

the following method.

Method to judge the erroneous position by flashing indication on the display part of the indoor unit

(sensors of the receiving part)

The indoor unit monitors the operating status of the air conditioner, and the blocked contents of self-diagnosis

are displayed restricted to the following cases if a protective circuit works.

: Go off,

: Go on,

: Flash (0.5 sec.)

Lamp indication

Check code

Cause of trouble occurrence

Operation Timer

Ready

—

Power supply OFF or miswiring between receiving unit and indoor unit

No indication at all

E01

⎫

Receiving error

⎫

⎬

Receiving unit

⎪

Sending error

⎭

Miswiring or wire connection error

E02

⎬

between receiving unit and indoor unit

⎪

Communication stop

E03

⎭

Operation

Timer Ready

E08

Duplicated indoor unit No.

⎫

⎬

Setup error

E09

Duplicated master units of remote controller

⎭

Flash

E11

Communication error between Application control kit and indoor unit P.C. board

Wire connection error between indoor units, Indoor power OFF

E18

(Communication stop between indoor master and follower or between main

and sub indoor twin)

Operation

Timer Ready

Miswiring between indoor unit and outdoor unit or connection erorr

E04

(Communication stop between indoor and outdoor units)

Flash

Operation

Timer Ready

⎫

P10

Overflow was detected.

⎪

⎬

Protective device of indoor unit worked.

⎪

P12

Indoor DC fan error

Alternate flash

⎭

P03

Outdoor unit discharge temp. error

⎫

Protective device of

⎬

∗1

outdoor unit worked.

P04

Outdoor high pressure system error

⎭

P05

Negative phase detection error

⎫

⎪

P07

Heat sink overheat error

⎬

Outdoor unit error

⎪

Operation

Timer Ready

P15

Gas leak detection error

⎭

P19

4-way valve system error (Indoor or outdoor unit judged.)

Alternate flash

P20

Outdoor unit high pressure protection

P22

Outdoor unit: Outdoor unit error

⎫

⎪

Protective device of

P26

Outdoor unit: Inverter Idc operation

⎬

∗1

⎪

outdoor unit worked.

P29

Outdoor unit: Position detection error

⎭

Stopped because of error of other indoor unit in a group

P31

(Check codes of E03/L03/L07/L08)

∗1: These are representative examples and the check code differs according to the outdoor unit to be combined.

- 41 -

FILE NO. SVM-13050

Lamp indication

Check code

Cause of trouble occurrence

Operation Timer

Ready

F01

Heat exchanger sensor (TCJ) error

⎫

⎪

F02

Heat exchanger sensor (TC) error

⎬

Indoor unit sensor error

⎪

Alternate flash

F10

Heat exchanger sensor (TA) error

⎭

F04

Discharge temp. sensor (TD) error

⎫

⎪

F06

Temp. sensor (TE) error

⎪

Operation Timer

Ready

F07

Temp. sensor (TL) error

⎪

F08

Temp. sensor (TO) error

⎬

Sensor error of outdoor unit

∗1

⎪

Alternate flash

F12

Temp. sensor (TS) error

⎪

F13

Temp. sensor (TH) error

⎪

F15

Temp. Sensor miswiring (TE, TS)

⎭

Operation Timer

Ready

F29

Indoor EEPROM error

Simultaneous flash

Operation Timer

Ready

F31

Outdoor EEPROM error

Simultaneous flash

H01

Compressor break down

⎫

⎪

Operation Timer

Ready

H02

Compressor lock

⎪

⎬

Outdoor compressor system error

∗1

H03

Current detection circuit error

⎪

Flash

H04

Case thermostat worked.

⎭

H06

Outdoor unit low pressure system error

L03

Duplicated master indoor units

⎫

⎪

→ AUTO address

⎬

There is indoor unit of group connection

Operation Timer

Ready

L07

⎪

in individual indoor unit.

* If group construction and

⎭

address are not normal

L08

Unsetting of group address

when power supply turned on,

Simultaneous flash

automatically goes to address

setup mode.

Missed setting

L09

(Unset indoor capacity)

L10

Unset model type (Service board)

⎫

⎪

Operation Timer

Ready

L20

Duplicated indoor central addresses

⎪

L29

Outdoor unit and other error

⎬

Others

⎪

Simultaneous flash

L30

Outside interlock error

⎪

L31

Negative phase error

⎭

∗1: These are representative examples and the check code differs according to the outdoor unit to be combined.

- 42 -

6-2-3. Check Code List (Indoor)

: Go on,

: Flash,

: Go off ALT (Alternate): Alternate flashing when there are two flashing LED SIM (Simultaneous): Simultaneous flashing when there are two flashing LED

(Indoor unit detected)

Check code indication

Lamp indication

Air conditioner operation

TCC-LINK central &

Block indication

Representative defective position

Explanation of error contents

Automatic

Operation

Wired remote controller

Operation Timer Ready

Flash

reset

continuation

Regular communication error between indoor and

No communication from remote controller and network adapter

E03

remote controller

(Also no communication from central control system)

E04

Indoor/Outdoor serial error

There is error on serial communication between indoor and outdoor units

E08

Duplicated indoor addresses

Same address as yours was detected.

E11

Communication error between Application control kit and indoor unit

Communication error between Application control kit and indoor unit P.C. board

Regular communication error between

Regular communication between indoor header and follower units is impossible,

E18

indoor master and follower units

Communication between twin header (main) and follower (sub) units is impossible.

F01

ALT

Indoor unit, Heat exchanger (TCJ) error

Open/short was detected on heat exchanger (TCJ).

F02

ALT

Indoor unit, Heat exchanger (TC) error

Open/short was detected on heat exchanger (TC).

F10

ALT

Indoor unit, Room temp. sensor (TA) error

Open/short was detected on room temp. sensor (TA).

F29

SIM

Indoor unit, other indoor P.C. board error

EEPROM error (Other error may be detected. If no error, automatic address is repeated.

L03

SIM

Duplicated setting of indoor group master unit

There are multiple master units in a group.

L07

SIM

There is group cable in individual indoor unit.

When even one group connection indoor unit exists in individual indoor unit.

L08

SIM

Unset indoor group address

Indoor group address is unset.

L09

SIM

Unset indoor capacity

Capacity of indoor unit is unset.

L20

SIM

Duplicated central control system address

Duplicated setting of central control system address

L30

SIM

Outside error input to indoor unit (Interlock)

Abnormal stop by outside error (CN80) input

P01

ALT

Indoor unit, AC fan error

An error of indoor AC fan was detected. (Fan motor thermal relay worked.)

P10

ALT

Indoor unit, overflow detection

Float switch worked.

P12

ALT

Indoor unit, DC fan error

Indoor DC fan error (Over-current/Lock, etc.) was detected.

P19

ALT

4-way valve system error

In heating operation, an error was detected by temp. down of indoor heat exchanger sensor.

P31

ALT

Other indoor unit error

Follower unit in group cannot operate by warning from [E03/L03/L07/L08] of header unit.

When this warning was detected before group construction/address check finish at power supply was turned on, the mode shifts automatically to AUTO address setup mode.

(Remote controller detected)

Check code indication

Lamp indication

Air conditioner operation

Block indication

Representative defective position

Explanation of error contents

Automatic

Operation

Wired remote controller

reset

continuation

Operation Timer Ready

Flash

No master remote controller, Remote controller

Signal cannot be received from indoor unit. Master remote controller was not set.

E01

—

communication (Receive) error

(including 2 remote controllers)

E02

Remote controller communication (Send) error

Signal cannot be sent to indoor unit.

—

In 2-remote controller control, both were set as master. (Indoor master unit stops warning

E09

Duplicated master remote controller

and follower unit continues operation.)

(Central control devices detected)

Check code indication

Lamp indication

Air conditioner operation

Block indication

Representative defective position

Explanation of error contents

Automatic

Operation

TCC-LINK central

Operation Timer Ready Flash

reset

continuation

Is not displayed.

Signal sending operation of central control system is impossible.

C05

Central control system communication (send) error

—

(Common use of wired

There are multiple same central devices. (AI-NET)

C06

remote controller, etc.)

Central control system communication (receive) error

Signal receiving operation of central control system is impossible.

—

An error on device connected to general-purpose device control interface of exclusive to

C12

—

General-purpose device control interface batched warning

—

TCC-LINK/AI-NET

P30

By warning unit

Group follower unit is defective.

—

(Above-mentioned)

(For remote controller, above-mentioned [∗∗∗] details are displayed with unit No.

NOTE: Even for the same contents of error such as communication error, the display of check code may differ according to detection device.

When wired remote controller or central controller detects an error, it is not necessarily related to operation of the air conditioner. In this list, the check codes that outdoor unit detects are not described.

FILE NO. SVM-13050

Error mode detected by indoor unit

Operation of diagnostic function

Judgment and measures

Check

Status of

Cause of operation

Condition

code

air conditioner

1. Check cables of remote controller and communication adapters.

No communication from remote

Stop

Displayed when

E03

controller (including wireless) and

• Remote controller LCD display OFF (Disconnection)

(Automatic reset)

error is detected

communication adapter

• Central remote controller [97] check code

The serial signal is not output from

1. Outdoor unit does not completely operate.

outdoor unit to indoor unit.

• Inter-unit wire check, correction of miswiring

• Miswiring of inter-unit wire

Stop

Displayed when

• Check outdoor P.C. board. Correct wiring of P.C. board.

E04

• Defective serial sending circuit on

(Automatic reset)

error is detected

2. When outdoor unit normally operates

outdoor P.C. board

Check P.C. board (Indoor receiving / Outdoor sending).

• Defective serial receiving circuit on

indoor P.C. board

E08

Duplicated indoor unit address

1. Check whether remote controller connection (Group/Individual)

was changed or not after power supply turned on

L03

Duplicated indoor master unit

(Finish of group construction/Address check).

Displayed when

* If group construction and address are not normal when the

Stop

There is group wire in individual indoor

error is detected

power has been turned on, the mode automatically shifts to

L07

unit.

address setup mode. (Resetting of address)

L08

Unset indoor group address

Displayed when

1. Set indoor capacity (DN=11)

L09

Unset indoor capacity

Stop

error is detected

Displayed when

1. Check outside devices.

L30

Abnormal input of outside interlock

Stop

error is detected

2. Check indoor P.C. board.

1. Trouble of drain pump

Float switch operation

Displayed when

2. Clogging of drain pump

P10

Stop

• Float circuit, Disconnection,

error is detected

3. Check float switch.

Coming-off, Float switch contact error

4. Check Application control kit (TCB-PCUC1E)

1. Position detection error

Displayed when

2. Check fan motor (Protective circuit operation).

P12

Indoor DC fan error

Stop

error is detected

3. Indoor fan locked.

4. Check indoor P.C. board.

1. Check 4-way valve.

4-way valve system error

Stop

Displayed when

2. Check 2-way valve and check valve.

P19

• After heating operation has started,

(Automatic reset)

error is detected

indoor heat exchangers temp. is

3. Check indoor heat exchanger (TC/TCJ).

down.

4. Check indoor P.C. board.

Stop

1. Judge follower unit while master unit is [E03], [L03], [L07] or [L08].

Own unit stops while warning is output

Displayed when

P31

(Follower unit)

to other indoor units.

error is detected

2. Check indoor P.C. board.

(Automatic reset)

Coming-off, disconnection or short of

1. Check indoor heat exchanger temp. sensor (TCJ).

Stop

Displayed when

F01

indoor heat exchanger temp. sensor

(Automatic reset)

error is detected

2. Check indoor P.C. board.

(TCJ)

Coming-off, disconnection or short of

1. Check indoor heat exchanger temp. sensor (TC).

Stop

Displayed when

F02

indoor heat exchanger temp. sensor

(Automatic reset)

error is detected

2. Check indoor P.C. board.

(TC)

Coming-off, disconnection or short of

1. Check indoor heat exchanger temp. sensor (TA).

Stop

Displayed when

F10

indoor heat exchanger temp. sensor

(Automatic reset)

error is detected

2. Check indoor P.C. board.

(TA)

Indoor EEPROM error

Stop

Displayed when

1. Check indoor EEPROM. (including socket insertion)

F29

• EEPROM access error

(Automatic reset)

error is detected

2. Check indoor P.C. board.

Communication error between

Stop

Displayed when

1. Check power supply/communication harness.

Application control kit and indoor unit

(Automatic reset)

error is detected

2. Check indoor P.C. board.

E11

1. Check remote controller wiring.

Regular communication error between

Stop

Displayed when

E18

indoor aster and follower units and

2. Check indoor power supply wiring.

(Automatic reset)

error is detected

between main and sub units

3. Check indoor P.C. board.

- 45 -

FILE NO. SVM-13050

Error mode detected by remote controller or central controller (TCC-LINK)

Operation of diagnostic function

Judgment and measures

Status of

Check code

Cause of operation

Condition

air conditioner

Power supply error of remote controller, Indoor

EEPROM error

1. Check remote controller inter-unit wiring.

No communication with master indoor unit

2. Check remote controller.

Not displayed at all

(Operation on

• Remote controller wiring is not correct.

3. Check indoor power wiring.

Stop

—

remote controller

• Power of indoor unit is not turned on.

4. Check indoor P.C. board.

is impossible.)

• Automatic address cannot be completed.

5. Check indoor EEPROM.

(including socket insertion)

→ Automatic address repeating phenom-

enon generates.

Receiving error from remote controller

No communication with master indoor unit

Stop

1. Check remote controller inter-unit wiring.

E01

• Disconnection of inter-unit wire between

(Automatic reset)

Displayed when

2. Check remote controller.

∗2

remote controller and master indoor unit

∗ If center exists,

error is detected

(Detected by remote controller side)

operation continues.

3. Check indoor power wiring.

4. Check indoor P.C. board.

Stop

Sending error of remote controller

(Automatic reset)

Signal send error to indoor unit

Displayed when

1. Check sending circuit inside of remote

E02

(Detected by remote controller side)

∗ If center exists,

error is detected

controller.

operation continues.

→ Replace remote controller.

1. In 2-remote controllers (including wireless),

There are multiple main remote controllers.

Stop

Displayed when

there are multiple header units.

E09

(Follower unit

(Detected by remote controller side)

error is detected

Check that there are 1 main remote

continues operation.)

controller and other sub remote controllers.

L20

1. Check setting of central control system

Duplicated indoor central addresses on

Stop

Displayed when

network address. (Network adapter SW01)

communication of central control system

(Automatic reset)

error is detected

Central controller

2. Check network adapter P.C. board.

(Detected by indoor/central controller side)

L20

—

1. Check communication wire / miswiring

∗3

2. Check communication (U3, U4 terminals)

Communication circuit error of central

3. Check network adapter P.C. board.

Central controller

Continues

Displayed when

control system

(By remote controller)

4. Check central controller (such as central

(Send)

error is detected

(Detected by central controller side)

control remote controller, etc.)

C05

5. Check terminal resistance. (TCC-LINK)

(Receive)

C06

—

Continuation/Stop

Indoor Gr sub unit error

Displayed when

Check the check code of the corresponding

(According

Central controller

(Detected by central controller side)

error is detected

unit from remote controller.

to each case)

P30

∗2

The check code cannot be displayed by the wired remote controller.

(Usual operation of air conditioner becomes unavailable.)

For the wireless models, an error is notified with indication lamp.

∗3

This trouble is related to communication of remote controller (A, B), central system (TCC-LINK U3, U4), and

[E01], [E02], [E03], [E09] or [E18] is displayed or no check display on the wired remote controller according to

the contents.

- 46 -

FILE NO. SVM-13050

[E18 error]

Is inter-unit cable

Correct inter-unit cable

of A and B normal?

of remote controller.

YES

Is there no disconnection

YES

or contact error of connector

Correct connection of connector.

on harness from terminal block

Check circuit wiring.

of indoor unit?

Is group control operation?

YES

Check power

Is power of all indoor units turned on?

connection status of indoor unit

(Connect again).

YES

Is Twin or Triple control?

YES

Is there no contact error

YES

Correct indoor/outdoor inter-unit cable

of indoor/outdoor inter-unit cable

(Serial signal line).

(Signal line) of the main unit?

Check indoor P.C. board

(MCC-1643).

Defect → Replace

[E08, L03, L07, L08 error]

E08: Duplicated indoor unit No.

L03: There are 2 or more master units in a group control.

L07: There is 1 or more group address [Individual] in a group control.

L08: The indoor group address is unset. (CODE No. 99)

If the above error is detected when power supply turned on, the mode enters automatically in the automatic

address set mode. (Check code is not output.)

However, if the above error is detected during the automatic address set mode, a check code may be

output.

[L09 error]

YES

Is not yet capacity setting

Set capacity data of indoor unit.

of indoor unit set up?

(Setup CODE No. (DN)=11)

Check indoor P.C. board (MCC-1643).

Defect → Replace

- 50 -

FILE NO. SVM-13050

[P12 error]

Power off.

Is not

connection error or

YES

Repair the connector

disconnection on the connector

connection.

CN210 of indoor unit

P.C. board?

Disconnect the connector CN210 to

the indoor P.C. board

Does the

Replace the indoor

fan turn smoothly when

fan motor.

turned by hand?

YES

Is each

resistance value

on the motor side of the

Replace the indoor

fan motor connector CN210

fan motor.

of the indoor P.C.

Model name for the indoor fan motor.

board correct?

ICF-340WD94-1, CF-340WD94-2, ICF-340WD139-1

YES

Measure the resistance of the following terminals with the tester.

Internal motor circuit is damaged if the measured value is out of

the range in below table.

Pin No.

Color

Blue

Yellow

White

Black

Red

˞ Measure by connecting the com side to 4 (Black) while measuring.

The measurement may vary.

Measurement place

Resistance value

a, b, c

Between 4 (Black) - 1 (Red)

ʿ (MЊ)

II.

Between 4 (Black) - 5 (White)

35k - 65kЊ

III.

Between 4 (Black) - 6 (Yellow)

130k - 170kЊ

IV.

Between 4 (Black) - 7 (Blue)

ʿ (MЊ)

[Action if the measurement is out of the range]

If any measurement in the above table is between 0 to several

100 Ω, replace the indoor P.C. board together with the motor since

the indoor P.C. board is damaged.

Is F01 of the

YES

Replace the indoor P.C.

indoor P.C.

board (MCC-1643).

board open?

Is R04 or R05

YES

Replace the indoor P.C.

of the indoor P.C.

board (MCC-1643).

board open?

Check the indoor P.C.

board (MCC-1643).

If faulty Replace

– 53 -

FILE NO. SVM-13050

[P19 error]

Is operation of 4-way valve normal?

Are 1.3 to 1.6kΩ applied to

(Check the pipe temp., etc.

Replace 4-way valve coil.

resistance value of 4-way valve coil ?

during cooling/heating operation.

YES

Defective

Check outdoor P.C. board operation.

Check outdoor P.C. board.

(See the following description.)

Defective → Replace

Check outdoor temperature sensors.

TE sensor

TS sensor

Indoor TC sensor

Check 4-way valve.

Defective → Correct, replace

Defective → Replace

Operation check direction of the outdoor P.C. board (In case of self-preservation valve)

1) Set the Dip switch SW804 as same as the following table and push SW801 for approx. 1 second. It enables

you to check the exchange operation to cooling cycle or heating cycle.

• Only for approx. 10 seconds, the power is turned on.

• As the heat value of part (coil: resistance R700) is large, when checking the operation continuously, wait 1

minute or more until the next check. (There is no problem if a coil is not connected.)

2) After check, turn off all the Dip switches SW804.

Exchange to cooling cycle

Exchange to heating cycle

SW804

SW801

CN701

SW804

SW801

CN701

Push

DC180V or more

Check by tester

Analog tester: Good article if over DC180V

Digital tester: Although in some cases, the value varied and indicated. If the maximum value is DC180V or

more, it is good article.

- 54 -

FILE NO. SVM-13050

[C06 error] (“1:1 model” connection interface)

Are U3 and U4 communication lines normal?

Correct communication line.

YES

∗1

Correct connection of connector.

Is connection of connector normal?

YES

∗1

TCC-LINK central:

CN51 of “1:1 model” connection interface (TCC-LINK adapter) P.C. board (MCC-1440) and

CN050 of indoor P.C. board

Check connection of A and B terminal blocks.

Are A and B communication lines normal?

Correct communication line of remote controller.

YES

Is there no connection error of power supply cable?

Correct power wiring.

Is not the source power supply turned on?

Turn on the source power supply.

YES

Did a power failure occur?

YES

Is the network address changed

Clear the check code.

from the wired remote controller?

YES

Is there no noise source?

Eliminate noise, etc.

Uncontrolled

Can the other indoor units

(Same to others)

Check central controller.

be normally controlled from the central controller?

Defect → Replace

Or is the operation status of indoor unit reflected?

YES

Uncontrolled

Can the indoor unit be normally controlled

Check indoor P.C. board (MCC-1643).

from the remote controller?

Defect → Replace

YES

Check power supply transformer on

“1:1 model” connection interface (MCC-1440).

Defect → Replace

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FILE NO. SVM-13050

[E03 error] (Header indoor unit)

[E03 error] is detected when the indoor unit cannot receive a signal from the remote controller

(also central controller).

Check A and B remote controllers and communication lines of the central control system U3 and U4.

As communication is impossible, this check code [E03] is not displayed on the remote controller and the central

controller. [E01] is displayed on the remote controller and [C06 error] is displayed on the central controller.

If these check codes generate during operation, the air conditioner stops.

[F29 error]

This check code indicates a detection error of IC503 non-volatile memory (EEPROM) on the indoor unit P.C.

board, which generated during operation of the air conditioner. Replace the service P.C. board.

∗ When EEPROM was not inserted when power supply turned on or when the EEPROM data read/write

operation is impossible at all, the automatic address mode is repeated. In this time, [C06 error] is displayed

on the central controller.

(Approx.

3 minutes)

1 minute)

LED (D501) on indoor unit

[SET] is displayed

[SET]

Reboot

(Power ON)

P.C. board flashes with

on remote controller.

goes off.

(Reset)

1Hz for approx. 10 seconds.

(Repetition)

[P31 error] (Follower indoor unit)

When the header unit of a group operation detected [E03], [L03], [L07] or [L08] error, the follower unit of the

group operation detects [P31 error] and then the unit stops.

There is no display of the check code or alarm history of the wired remote controller. (In this model, the mode

enters in automatic address set mode when the header unit detected [L03], [L07] or [L08] error.)

- 57 -

FILE NO. SVM-13050

Temperature sensor

Temperature - Resistance value characteristic table

TA, TC, TCJ, TE, TS, TO sensors

TD, TL sensors

Representative value

Temperature

Resistance value (kΩ)

Temperature

Resistance value (kΩ)

(°C)

(Minimum value)

(Standard value)

(Maximum value)

(°C)

(Minimum value)

(Standard value)

(Maximum value)

32.33

33.80

35.30

150.5

161.3

172.7

19.63

20.35

21.09

92.76

99.05

105.6

12.23

12.59

12.95

58.61

62.36

66.26

9.75

10.00

10.25

47.01

49.93

52.97

7.764

7.990

8.218

37.93

40.22

42.59

5.013

5.192

5.375

25.12

26.55

28.03

3.312

3.451

3.594

17.00

17.92

18.86

2.236

2.343

2.454

11.74

12.34

12.95

1.540

1.623

1.709

8.269

8.668

9.074

1.082

1.146

1.213

5.925

6.195

6.470

0.7740

0.8237

0.8761

4.321

4.507

4.696

100

0.5634

0.6023

0.6434

100

3.205

3.336

3.468

TA, TC, TCJ, TE, TS, TO sensors

100

Temperature (˚C)

TD, TL sensors

200

150

100

Temperature (˚C)

∗ As TH sensor (Outdoor unit heat sink temp. sensor) is incorporated in the outdoor control P.C. board, the resistance

value cannot be measured.

- 58 -

FILE NO. SVM-13050

7. REPLACEMENT OF SERVICE P.C. BOARD

7-1. Indoort Unit

CAUTION

For the above models, set the CODE No. “

” and the setting data “0000” (initial) to “0001”.

<Note: when replacing the P.C. board for indoor unit servicing>

The nonvolatile memory (hereafter called EEPROM, IC503) on the indoor unit P.C. board before replacement

includes the model specific type information and capacity codes as the factory-set value and the important

setting data which have been automatically or manually set when the indoor unit is installed, such as system/

indoor/group addresses, high ceiling select setting, etc.

When replacing the P.C. board for indoor unit servicing, follow the procedures below.

After replacement completes, confirm whether the settings are correct by checking the indoor unit No., Group

header unit/follower unit settings and perform the cooling cycle confirmation through the trial operation.

CASE 1

Before replacement, the indoor unit can be turned on and the setting data can be read out by

wired remote control operation.

EEPROM data read out [1]

Replacement of P.C. board for Indoor unit servicing and power on [2]

Writing the read out EEPROM data [3]

Power reset

(for all indoor units connected to the remote control when the group operation control is performed.)

CASE 2

The EEPROM before replacement is defective and the setting data cannot be read out.

EEPROM data read out [2]

Writing the setting data to EEPROM, such as high ceiling installation setting and

optional connection setting, etc., based on the customer information. [3]

Power reset

(for all indoor units connected to the remote control when the group operation control is performed.)

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Toshiba AIR-CONDITIONER RAV-SM567CTP-E (TR). SERVICE MANUAL (2014) - page 1