BBM OUTLAW XP MODELS ZERO-TURN MOWER. Manual - part 10

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37

SECTION 5: FRAME

The front fork nuts require a torque of 40ft-lbs. While 
applying this torque, turn the fork itself to ensure no 
damage is done to the bearing. This operation is 
only necessary if a repair requires it.  To access the 
recessed front fork nuts, remove the dust cap by 
prying gently using a flat-head screwdriver.  Once 
cap is removed, a 36mm socket will be needed for 
top nut.  You will need to secure the bottom nut with 
a 1 1/2". wrench.  Once you have torqued the nuts to 
40 ft.-lbs., reapply the dust cap by gently tapping 
around its edges. Do NOT hit center of cap.

Torque rear wheel lugs to 65-75ft. lbs. Re-torque at 
every oil change and check every morning.

There are two grease zerks located on each of 

the two turnbuckles (4 Total). Grease at every oil 

change.

 

40 ft lbs.

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The  pump  belt  tensioner  is  located  under 
the  engine  and  has  a  grease  fitting  at  its 
pivot  point.  Grease  at  every  engine  oil 
change. 

The deck belt tensioner is located at the rear 
of the deck and has a grease fitting on its 
pivot point. Grease at every engine oil 
change. 

The control arm blocks have grease fittings located on 

the top of each block. Grease one time a year.

 

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39

SECTION 6: CUTTING DECK

DECK BELT REMOVAL: 

1)

Remove ignition key.

2)

Raise the deck to its highest position.

3)

Remove the right pulley cover.

4)

While lifting up on the belt (as shown in the

photograph), rotate the pulley until the belt is
free of the pulley. Exercise caution while
performing this step as fingers can easily
become caught between the belt and pulley.

DECK BELT INSTALLATION:

1)

Follow steps 1 and 2 from the deck removal
section.

2)

Take off both pulley covers and route the belt
by following the belt route sticker. The easiest
way to finish running the belt is routing the belt
through the deck pulleys and carefully slipping
the belt onto the clutch in the rear of the engine.

3)

Verify that the belt is routed properly as
improper routing can damage the spindles as
well as the engine.

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 40

LEVELING THE DECK: 

1)

Start on a flat level surface and set the air

pressure in all four tires to 12 psi.

2)

Get two 2x4s and make sure that the wider sides

are similar length.

3)

Take off the foot pedal and raise the floor plate.

4)

Lower the deck onto the 2x4s and pin the deck

into its top available height. Remove the

dampener that attaches to the actuator bar using

two ½” wrenches.

5)

Now ensure that the deck is level left to right and

has a pitch down of ¼” from the back to the front.

This can be done by adjusting the tabs on the

deck.

6)

Loosen the bolts on the back of the deck using

two ¾” wrenches until the deck hanger is resting

against the bolt.

7)

Adjust the front deck hanger until there is ¼” gap

between the deck hanger and the bolt that it

rests on.

8)

Reattach the dampener to the actuator bar.

9)

Place the floorplate down and place the foot
pedal back on and you should be ready to mow.