Volkswagen New Beetle. Manual - part 2507

 

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Volkswagen New Beetle. Manual - part 2507

 

 

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Driving in. See Driving bushing for starter in flush  

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Can be replaced without removing transmission  

12. Clutch housing 

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If replaced: Adjustment overview. See Adjustment overview  

13. Guide sleeve 

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With input shaft seal and a vulcanized O-ring  

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Driving-out oil seal. See Driving oil seal out of guide sleeve  

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Driving-in oil seal. See Drive oil seal into guide sleeve onto stop  

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Remove guide sleeve to change oil seal  

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If damaged replace guide sleeve and O-ring together  

14. Socket head bolt, 20 N.m 

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Self-locking  

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Always replace  

15. Oil seal 

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Replacing with installed transmission. See FLANGE SHAFT OIL SEALS (TRANSMISSION 
INSTALLED), REPLACING
  

16. Sleeve 

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For oil seal (Item 15)  

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Removing. See Prying sleeve out with a screwdriver  

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Installing. See Pulling sleeve in  

17. One piece oil seal and sleeve 

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With damaged oil seal, replace both oil seal and sleeve  

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Removing. See Pulling out sleeve and oil seal  

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Installing. See Driving in sleeve and oil seal  

18. Speedometer drive 

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For aluminum tighten to 30 N.m  

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For synthetic material tighten to 10 N.m  

19. Oil drain plug, 30 N.m 

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Without magnet  

20. Outer race/tapered roller bearing 

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For differential  

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Pressing in and out. See Differential, disassembling and assembling  

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If replaced: Adjust differential. See Differential, adjusting  

21. Magnet 

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Held in place by housing joint surface  

22. Outer race/tapered roller bearing 

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For differential  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

z

Pressing in and out. See Differential, disassembling and assembling  

z

If replaced: Adjust differential. See Differential, adjusting  

23. Shim 

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For differential  

z

Adjustment overview. See Adjustment overview  

24. Oil seal 

z

Replacing. See FLANGE SHAFT OIL SEALS (TRANSMISSION INSTALLED), 
REPLACING
  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 50: Exploded View Of Transmission Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Driving out needle roller bearing 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 51: Driving Out Needle Roller Bearing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Driving needle roller bearing in onto stop 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

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