Volkswagen New Beetle. Manual - part 2506

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 48: Identifying Special Tools And Equipment (3 Of 3)
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Oil seal and sleeve are driven out in one piece: 

z

T10148 Press piece 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 49: Identifying T10148 Press Piece
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

1. Transmission housing 

z

If replaced: Adjust input shaft and differential. See Adjustment overview  

2. Needle roller bearing 

z

For output shaft  

z

Removing. See Driving out needle roller bearing  

z

Installing and securing. See Driving needle roller bearing in onto stop  

3. Oil filler plug, 30 N.m 

z

Without magnet  

4. Shim 

z

For input shaft  

z

Adjustment overview. See Adjustment overview  

5. Outer race/tapered roller bearing 

z

For output shaft  

z

Removing and installing. See Output shaft, disassembling and assembling  

z

If replaced: Adjust output shaft. See Output shaft, adjusting  

6. Outer race/tapered roller bearing 

z

For input shaft  

z

Removing and installing. See Output shaft, disassembling and assembling  

z

If replaced: Adjust input shaft. See Output shaft, adjusting  

7. Shim 

z

For input shaft  

z

Adjustment overview. See Adjustment overview  

8. Outer race/tapered roller bearing 

z

For input shaft  

z

Removing and installing. See Pressing out tapered roller bearing outer race  

z

If replaced: Adjust input shaft. See Input shaft, adjusting  

9. Needle bearing 

z

Removing and installing. See Pulling needle roller bearing out of clutch housing  

10. Dowel sleeve 

z

(Qty. 2)  

11. Starter bushing 

z

Not installed in all transmissions  

z

Pulling out. See Pulling out starter bushing . 

NOTE:

The following list refers to items in Fig. 50 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle