Volkswagen New Beetle. Manual - part 2491

Code letters, transmission application, ratios, capacities

02J TRANSMISSION SPECIFICATIONS (TO 09.00) - 1 OF 4 

02J TRANSMISSION SPECIFICATIONS (TO 09.00) - 2 OF 4 

New selector mechanism as of 06.99. Transmission selector cover has been revised. 

All transmissions can be filled with transmission oil G 052 726 A2 SAE 75W. 

02J TRANSMISSION SPECIFICATIONS (TO 09.00) - 3 OF 4 

Manual transmission

5-speed 02J

Code letters

DQY

DZQ

EBJ

Manufactured

from 

to

06.97 
09.00

08.97 
08.98

08.98
09.00

Application

Model

New Beetle From 1998 

And On

New Beetle From 1998 

And On

New Beetle From 1998 

And On

Application

Engine

1.9 l - 66 kW 

TDI

2.0 I - 85 kW

1.9 I - 66 kW

TDI

Ratio: Z

2

 : Z

1

Final drive

61 : 18 = 3.389

72 : 17 = 4.235

61 : 18 = 3.389

1st gear

34 : 9 = 3.778

34 : 9 = 3.778

34 : 9 = 3.778

2nd gear

36 : 17 = 2.118

36 : 17 = 2.118

36 : 17 = 2.118

3rd gear

34 : 25 = 1.360

34 : 25 = 1.360

34 : 25 = 1.360

4th gear

34 : 35 = 0.971

35 : 34 = 1.029

34 : 35 = 0.971

5th gear

34 : 45 = 0.756

36 : 43 = 0.837

34 : 45 = 0.756

6th gear

-

-

-

Reverse 

gear

18 : 9 x 36 : 20 = 3.600

18 : 9 x 36 : 20 = 3.600

18 : 9 x 36 : 20 = 3.600

Speedometer

13 : 22 = 0.591

13 : 22 = 0.591

13 : 22 = 0.591

Code letters

DQY

DZQ

EBJ

Lubricant capacity

2.0 Liters

2.0 Liters

2.0 Liters

Lubricant specification

Transmission oil G50 SAE 75W90 (synthetic oil)

Clutch control

hydraulic

hydraulic

hydraulic

Clutch disc diameter

228 mm

(1)

 , 

(2)

215 mm

228 mm

(1)

 , 

(2)

Drive shaft flange diameter

100 mm

100 mm

100 mm

i.

 overall ratio in top gear

2.562

3.545

2.562

(1)

Two-part flywheel

(2)

Allocate the clutch plate using parts catalog.

Manual transmission

5-speed 02J

Code letters

EBP

EBQ

EGR

Manufactured

from 

05.99 

05.99 

09.00

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

From 09.00 modified synchronization for the first gear 

02J TRANSMISSION SPECIFICATIONS (TO 09.00) - 4 OF 4 

New selector mechanism as of 06.99. Transmission selector cover has been revised. 

All transmissions can be filled with transmission oil G 052 726 A2 SAE 75W. 

02J TRANSMISSION SPECIFICATIONS (FROM 09.00) - 1 OF 8 

to

09.00

09.00

Application

Model

New Beetle From 1998 

And On

New Beetle From 1998 

And On

New Beetle From 1998 

And On

Application

Engine

2.0 I - 85 kW

1.8 I - 110 kW 

Turbo

1.9 I - 66 kW

TDI

Ratio: Z

2

 : Z

1

Final drive

72 : 17 = 4.235

63 : 16 = 3.938

61 : 18 = 3.389

1st gear

34 : 9 = 3.778

33 : 10 = 3300

34 : 9 = 3.778

2nd gear

36 : 17 = 2.118

35 : 18 = 1.944

36 : 17 = 2.118

3rd gear

34 : 25 = 1.360

34 : 26 = 1.308

34 : 25 = 1.360

4th gear

35 : 34 = 1.029

35 : 34 = 1.029

34 : 35 = 0.971

5th gear

36 : 43 = 0.837

36 : 43 = 0.837

34 : 45 = 0.756

6th gear

-

-

-

Reverse 

gear

18 : 9 x 36 : 20 = 3.600 17 : 10 x 36 : 20 = 3.060

18 : 9 x 36 : 20 = 3.600

Speedometer

13 : 22 = 0.591

13 : 22 = 0.591

13 : 22 = 0.591

Code letters

EBP

EBQ

EGR

Lubricant capacity

2.0 Liters

2.0 Liters

2.0 Liters

Lubricant specification

Transmission oil G50 SAE 75W90 (synthetic oil)

Clutch control

hydraulic

hydraulic

hydraulic

Clutch disc diameter

215 mm

225 mm

(1)

228 mm

(1)

Drive shaft flange diameter

100 mm

108 mm

(2)

100 mm

i.

 overall ratio in top gear

3.545

3.296

2.562

(1)

Two-part flywheel

(2)

Triple roller joint drive shaft

Manual transmission

5-speed 02J

Code letters

EGS

EGT

EGX

Manufactured

from 

to

09.00

09.00

09.00

Application

Model

New Beetle From 1998 

And On

New Beetle From 1998 

And On

New Beetle From 1998 

And On

Application

Engine

1.9 I - 74 kW 

2.0 I - 85 kW

1.8 I - 110 kW

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

From 09.00 modified synchronization for the first gear 

02J TRANSMISSION SPECIFICATIONS (FROM 09.00) - 2 OF 8 

New selector mechanism as of 06.99. Transmission selector cover has been revised. 

All transmissions can be filled with transmission oil G 052 726 A2 SAE 75W. 

02J TRANSMISSION SPECIFICATIONS (FROM 09.00) - 3 OF 8 

TDI

Turbo

Ratio: Z

2

 : Z

1

Final drive

61 : 18 = 3.389

72 : 17 = 4.235

63 : 16 = 3.938

1st gear

34 : 09 = 3.778

34 : 9 = 3.778

33 : 10 = 3.300

2nd gear

33 : 16 = 2.063

36 : 17 = 2.118

35 : 18 = 1.944

3rd gear

31 : 23 = 1.348

34 : 25 = 1.360

34 : 26 = 1.308

4th gear

29 : 30 = 0.967

35 : 34 = 1.029

35 : 34 = 1.029

5th gear

30 : 39 = 0.769

36 : 43 = 0.837

36 : 43 = 0.837

6th gear

-

-

-

Reverse 

gear

18 : 9 x 36 : 20 = 3.600

18 : 9 x 36 : 20 = 3.600

17 : 10 x 36 : 20 = 3.060

Speedometer

13 : 22 = 0.591

13 : 22 = 0.591

13 : 22 = 0.591

Code letters

EGS

EGT

EGX

Lubricant capacity

2.0 Liters

2.0 Liters

2.0 Liters

Lubricant specification

Transmission oil G50 SAE 75W90 (synthetic oil)

Clutch control

hydraulic

hydraulic

hydraulic

Clutch disc diameter

228 mm

(1)

215 mm

225 mm

(1)

Drive shaft flange diameter

108 mm

(2)

100 mm

108 mm

(2)

i.

 overall ratio in top gear

2.606

3.545

3.296

(1)

Two-part flywheel

(2)

Triple roller joint drive shaft

Manual transmission

5-speed 02J

Code letters

EKG

EZH

EZK

Manufactured

from 

to

09.00

09.00 
10.99

09.00

Application

Model

New Beetle From 1998 

And On

New Beetle From 1998 

And On

New Beetle From 1998 

And On

Application

Engine

2.0 I - 85 kW

2.0 I - 85 kW

2.0 I - 85 kW

Ratio: Z

2

 : Z

1

Final drive

72 : 17 = 4.235

72 : 17 = 4.235

72 : 17 = 4.235

1st gear

34 : 9 = 3.778

34 : 9 = 3.778

34 : 9 = 3.778

2nd gear

36 : 17 = 2.118

36 : 17 = 2.118

36 : 17 = 2.118

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

From 09.00 modified synchronization for the first gear 

02J TRANSMISSION SPECIFICATIONS (FROM 09.00) - 4 OF 8 

New selector mechanism as of 06.99. Transmission selector cover has been revised. 

All transmissions can be filled with transmission oil G 052 726 A2 SAE 75W. 

02J TRANSMISSION SPECIFICATIONS (FROM 09.00) - 5 OF 8 

3rd gear

34 : 25 = 1.360

34 : 25 = 1.360

34 : 25 = 1.360

4th gear

35 : 34 = 1.029

35 : 34 = 1.029

35 : 34 = 1.029

5th gear

36 : 43 = 0.837

36 : 43 = 0.837

36 : 43 = 0.837

6th gear

-

-

-

Reverse 

gear

18 : 9 x 36 : 20 = 3.600

18 : 9 x 36 : 20 = 3.600

18 : 9 x 36 : 20 = 3.600

Speedometer

13 : 22 = 0.591

13 : 22 = 0.591

13 : 22 = 0.591

Code letters

EKG

EZH

EZK

Lubricant capacity

2.0 Liters

2.0 Liters

2.0 Liters

Lubricant specification

Transmission oil G50 SAE 75W90 (synthetic oil)

Clutch control

hydraulic

hydraulic

hydraulic

Clutch disc diameter

215 mm

215 mm

215 mm

Drive shaft flange diameter

100 mm

100 mm

100 mm

i.

 overall ratio in top gear

3.545

3.545

3.545

Manual transmission

5-speed 02J

Code letters

FBV

FBW

FDS

Manufactured

from 

to

05.00 
09.00

05.00 
09.00

09.00

Application

Model

New Beetle From 1998 

And On

New Beetle From 1998 

And On

New Beetle From 1998 

And On

Application

Engine

2.0 l - 85 kW

1.8 l - 110 kW 

Turbo

1.8 l - 110 kW

Turbo

Ratio: Z

2

 : Z

1

Final drive

72 : 17 = 4.235

63 : 16 = 3.938

63 : 16 = 3.938

1st gear

34 : 9 = 3.778

33 : 10 = 3.300

33 : 10 = 3.300

2nd gear

36 : 17 = 2.118

35 : 18 = 1.944

35 : 18 = 1.944

3rd gear

34 : 25 = 1.360

34 : 26 = 1.308

34 : 26 = 1.308

4th gear

35 : 34 = 1.029

35 : 34 = 1.029

35 : 34 = 1.029

5th gear

36 : 43 = 0.837

36 : 43 = 0.837

36 : 43 = 0.837

6th gear

-

-

-

Reverse 

gear

18 :9 x 36 : 20 = 3.600 17 : 10 x 36 : 20 = 3.060 17 : 10 x 36 : 20 = 3.060

Speedometer

13 : 22 = 0.591

13 : 22 = 0.591

13 : 22 = 0.591

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle