Volkswagen New Beetle. Manual - part 2420

Fig. 149: Pulling Tapered Roller Bearing Outer Race Out Of Transmission Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

A. Counter support, e.g. Kukko 22/2  

B. Internal puller 46 to 58 mm, e.g. Kukko 21/7  

Pressing tapered roller bearing outer race into transmission housing 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

Fig. 150: Pressing Tapered Roller Bearing Outer Race Into Transmission Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Support transmission housing with press piece 2050 directly below bearing support.  

OUTPUT SHAFT FOR 5TH, 6TH AND REVERSE GEAR, ADJUSTING 

(Determining shim for output shaft) 

Special tools and workshop 

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VW 353 Transmission support  

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VW 387 Universal dial gauge bracket  

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VW 407 Press tool  

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VW 433 Press piece  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

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VW 792 Installation tool  

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VW 801 Holding plate 

Fig. 151: Identifying Special Tools And Workshop (1 Of 2) 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle

  

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2050 Thrust piece  

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3235 Press  

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V.A.G 1331 Torque wrench  

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1 - Kukko 21/7 Internal puller  

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4 - Kukko 22/2 Counter support 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 & 6 Spd. Manual Transmission 02M - New Beetle