Volkswagen New Beetle. Manual - part 1739

Fig. 10: Disconnecting Connector From Manifold Absolute Pressure Sensor 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Remove lower charge air pipe -1-.  

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Remove bolt/screw -2- and release connector (arrow). 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Turbocharger, G-Charger - New Beetle, 1.9L 4-Cyl. - BEW

  

Fig. 11: Removing Lower Charge Air Pipe 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Remove center and right side sound insulation.  

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Remove charge air cooler securing bolts (arrows). 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Turbocharger, G-Charger - New Beetle, 1.9L 4-Cyl. - BEW

  

Fig. 12: Removing Charge Air Cooler Securing Bolts 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Installing 

Install in reverse order. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Turbocharger, G-Charger - New Beetle, 1.9L 4-Cyl. - BEW

  

1998-2004 ENGINE PERFORMANCE

Turbocharger, G-Charger - New Beetle 

TURBOCHARGER G-CHARGER 

CHARGE AIR SYSTEM WITH TURBOCHARGER 

Turbocharger with attachments, removing and installing 

Observe rules for cleanliness. See RULES OF CLEANLINESS . 

WARNING:

Observe the following for all installations, especially in engine 
compartment due to dense construction: 

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Route lines of all types (e.g. for fuel, hydraulics, coolant and 
refrigerant, brake fluid, vacuum) and electrical wiring so that the 
original path is re-established.  

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Watch for sufficient clearance to all moving or hot components.  

NOTE:

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All hose connections are secured with clamps.  

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VAS5024A spring clip installation tool is recommended for installing 
spring-type clamps. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE PERFORMANCE Turbocharger, G-Charger - New Beetle

  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE PERFORMANCE Turbocharger, G-Charger - New Beetle