Volkswagen Golf Variant / Jetta. Manual - part 49

 

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Volkswagen Golf Variant / Jetta. Manual - part 49

 

 

– Pull protective backing from adhesive tape -3- of new outer

seal -1- and press seal on roof -2-.

– The seal must not pull into the radii, otherwise the seal will

stretch and compress.

– Press in outer seal evenly and all round twice using roller for

door insulation foil -3356- .

– Install rear glass panel 

⇒ page 187

 .

– Install front glass panel 

⇒ page 185

 .

2.10

Renewing inner seal

– Remove front glass panel 

⇒ page 185

 .

– Remove rear glass panel 

⇒ page 187

 .

– Pull inner seal -2- off assembly frame -1-.
– Remove existing adhesive residue using adhesive strip re‐

mover -VAS 6349- .

– Bonding surface must be free of dust and grease.
– Clean bonding surface completely using cleaning solution -D

009 401 04- .

Note

To guarantee a good bonding of seal, do not bond at a tempera‐

ture below 20°C.

– Place inner seal -2- with butt positioned on rear centre of roof

cut-out, onto bonding surface of assembly frame -1-.

– Pull protective backing from adhesive tape of new inner seal

section by section and press it on.

– The seal must not pull into the radii, otherwise the seal will

stretch and compress.

– Press inner seal in evenly and all round twice using roller

-3356- .

– Install rear glass panel 

⇒ page 187

 .

– Install front glass panel 

⇒ page 185

 .

2.11

Removing and installing wind deflector

2.11.1

Removing

– Open front glass panel completely.

2. Panorama sliding sunroof (Arvin-Meritor)    

193

 

– Using a screwdriver, unclip mounting bracket -2- of wind de‐

flector -1- from assembly frame -3-.

– Remove bolts -2- from wind deflector -1-.
– Remove wind deflector -1- upwards.

2.11.2

Installing

Install in reverse order of removal.
Specified torque
Wind deflector bolts 2 Nm

194

 

Wind deflector mounting bracket must engage audibly.

Securing clip of mounting bracket must always be renewed

after removal.

2.12

Removing and installing wind deflector

bracket

2.12.1

Removing

– Remove wind deflector 

⇒ page 193

 .

– Using a drift -1-, drive dowel pin -3- out of upper net strip -2-.

– Pull wind deflector bracket -1- out of net strip -5- in direction

of -arrow-.

– Pull tensioning wire -2- out of lower net strip -4- and net -3-.

2.12.2

Installing

– Carefully push tensioning wire -2- through net -3- into lower

net strip -4-.

Further installation is performed in reverse order of removal.
Use a new dowel pin to secure wind deflector bracket.
– Install wind deflector 

⇒ page 193

 .

2. Panorama sliding sunroof (Arvin-Meritor)    

195

 

glass panel and sun blind

– Removing preselector for panorama sliding roof glass panel

trim .

2.14

Removing and installing sliding sunroof

motor

2.14.1

Removing

– Removing lights and front operating unit ⇒  Electrical system;

Rep. Gr.  96 ; Lights and switches in roof trim .

WARNING

On some models, a ribbon cable is bonded to the light cut-out

web. Before removing sliding sunroof motor, carefully detach

ribbon cable from web and push it to side. Ensure that ribbon

cable is not damaged when doing this.

196

 

 

 

 

 

 

 

 

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