Volkswagen Golf / Golf Plus. Manual - part 205

 

  Index      Volkswagen     Volkswagen Golf (2004) / Golf Plus (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  203  204  205  206   ..

 

 

Volkswagen Golf / Golf Plus. Manual - part 205

 

 

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

– To press out dirt, guide cleaning and fitting tool -VAS 6620-

onto drain valves by pushing and pulling it slowly.

– Drains -arrows- are located on the left and right side, inside

the plenum chamber.

– Check then plenum chamber drains -arrows- for dirt and clean

if necessary.

– To check, pour tap water again through the sliding sunroof

drain holes.

Install in reverse order.

Maintenance - Edition 11.2009

130

    4. Descriptions of work

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

4.43

Window wash/wipe system and head‐

light washer system: Check function

Check anti-freeze concentration of Windscreen Clear -G 052

164- , replenish with fluid 

⇒ page 131

 .

Window wash/wipe system: Check spray jet settings and adjust

if necessary 

⇒ page 132

 .

Headlight washer system: Check spray jet settings and adjust if

necessary 

⇒ page 134

 .

4.43.1

Checking anti-freeze concentration of

fluid, replenishing fluid if necessary

Special tools and workshop equipment required
♦ Refractometer -T10007-

Read precise value for the following tests at bright/dark boundary.

Using a pipette, place a drop of water on the glass to improve the

readability of the bright/dark boundary. The bright/dark boundary

can be clearly recognised on the “WATERLINE”.
– Check concentration of anti-freeze additive using refractome‐

ter -T10007- (refer to operating instructions).

The scale -1- of the refractometer is calibrated for Windscreen

Clear -G 052 164- .
The scale -2- is designed for commercially available windscreen

cleanser as well as a mixture of commercially available wind‐

screen cleanser and Windscreen Clear -G 052 164- .
Mixture ratio:

Frost protection

to

Windscreen Clear

G 052 164

Water

In summer

1 part

4 parts

-16 °C

1 part

2 parts

-35 °C

1 part

1 part

-40 °C

2 parts

1 part

Replenishing fluid:
The fluid reservoir of the window washer system must be filled

completely.

Maintenance - Edition 11.2009

4. Descriptions of work    

131

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

Starting immediately, use only Windscreen Clear -G 052 164- all-

year-round when replenishing the window wash/wipe system.

Note

Windscreen Clear -G 052 164- protects the spray jets, fluid

reservoir and connecting hoses from freezing.

For all vehicles having fan-type spray jets, the reservoir must

be filled with Windscreen Clear -G 052 164- , as this fluid has

a low viscosity at temperatures below freezing. Otherwise the

complicated spray jet system can become blocked by the

crystallised washer fluid, which affects the spray pattern of the

spray jet. Windscreen Clear -G 052 164- ensures that the fan

type spray jets remain fully functional also at low tempera‐

tures.

Replenish Windscreen Clear -G 052 164- also in the warmer

periods of the year. The powerful cleanser removes wax and

oil residue from the glass.

Frost protection must be guaranteed to approx. -25 °C (ap‐

prox. -35 °C in countries with an arctic climate) in the washer

system.

4.43.2

Window wash/wipe system: Check

spray jet settings and adjust if necessary

Note

If the spray field is uneven due to soiling in the spray jet, re‐

move spray jet “Electrical system” ⇒  Electrical system; Rep.

Gr.  92 ; Removing and installing spray jets for windscreen

washer system “Removing and installing spray jets for wind‐

screen washer system” and rinse with water opposite to di‐

rection of spray.

Then it is permitted to blow out opposite to direction of spray

with compressed air.

Caution

♦ Never use items to clean the spray jets!
♦ Never use a needle or a similar object to adjust the spray

jets, otherwise the water passages in the spray jet will be

damaged!

Spray jets for windscreen washer system: 

⇒ page 133

 .

Spray jets for rear window washer system: 

⇒ page 133

Special tools and workshop equipment required

Maintenance - Edition 11.2009

132

    4. Descriptions of work

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

♦ Setting tool -T10127- equipped with needle 3125/5 A

Spray jets for windscreen washer system:
The washer jets are preset. However, small height differences

can be compensated for.

– If both spray fields are not at same height, adjust spray direc‐

tion upwards or downwards as follows:

– Adjust spray direction at adjuster -arrow- using a screwdriver.
♦ “Clockwise” lower.
♦ “Anti-clockwise” higher.
Spray jets for rear window washer system:

Note

Adjusting the spray jet is only possible vertically, i.e. in direction

of rear window or in opposite direction. A lateral adjustment of

spray jet in direction of wiper arm must not be performed. The

spray jet is firmly adjusted in this direction at the factory.

– Adjust spray jet with adjusting tool -T10127 - so that the water

jet sprays onto the upper third of rear window.

Maintenance - Edition 11.2009

4. Descriptions of work    

133

 

 

 

 

 

 

 

Content   ..  203  204  205  206   ..