Subaru Legacy (2005 year). Service manual - part 22

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PRE-DELIVERY INSPECTION

Pre-delivery Inspection

17.AT FRONT DIFFERENTIAL OIL

Check that the AT front differential oil level is nor-
mal. If the amount of oil is insufficient, check that no
leaks are found. Then, add the necessary amount
of the specified AT front differential oil.
• 4AT model

• 5AT model

18.ENGINE COOLANT

Check that the engine coolant level on the reservoir
tank is normal. If the amount of engine coolant is in-
sufficient, check that no leaks are found. Then, add
the necessary amount of coolant with the specified
concentration.

19.CLUTCH FLUID

Check that the clutch fluid level is normal. If the
amount of fluid is insufficient, check that no leaks
are found. Then, add the necessary amount of
specified fluid.

20.WINDOW WASHER FLUID

Check that the window washer fluid level is normal.
If the amount is insufficient, check that no leaks are
found. Then, add the necessary amount of washer
fluid.

21.FRONT HOOD LATCH CHECK

Retract the hood stay and close the front hood.
Check that the front hood is securely latched.

22.KEYLESS ENTRY SYSTEM

NOTE:
The following inspections show the initial settings.
When the settings are different from the initial set-
tings, use Subaru Select Monitor to check the de-
tails of each setting for inspections. <Ref. to
LAN(diag)-26, OPERATION, Read Current Data.>
1) Fully open all the door windows.
2) Remove the key from the ignition switch and
close all the doors including rear gate.

(A) Oil level gauge

(B) Upper level

(A) Oil level gauge

(B) Upper level

PI-00183

(B)

(C)

(A)

PI-00184

(A)

(C)

(B)

(A)

(A) Reservoir tank

(B) MIN. level

PI-00173

(C)

(A)

(B)

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PRE-DELIVERY INSPECTION

Pre-delivery Inspection

3) Press the trunk open button (except for EK mod-
el) or “UNLOCK” button (EK model) for more than
one second. Check if the trunk is unlocked and the
hazard light flashes twice.

4) Press the “LOCK” button on the keyless trans-
mitter with the trunk lock opened. Check if the all
doors are locked, hazard light blinks five times and
warning shows trunk open.
5) Press the “LOCK” button momentarily on the
keyless transmitter. Check that all the doors are
locked and room light goes off.

6) Press the “UNLOCK” button momentarily on the
keyless transmitter. Check that all the doors are un-
locked, hazard light blinks twice and room light illu-
minates for 15 seconds.
Also, when pressing the “UNLOCK” button of key-
less transmitter momentarily driver’s door is un-
locked (except for EK model with setting of select
unlock). Then, check that all the doors including
rear gate are unlocked when pressing the “UN-
LOCK” button momentarily again within 5 seconds.

7) Close all the doors including rear gate and press
the “LOCK” button on the keyless transmitter.
Press the “OPEN” button on the keyless transmitter
and wait for 25 seconds. Check if all the doors in-
cluding rear gate are locked. (Except for EK model)

23.SEAT

1) Check the seat surfaces for stains or dirt.
2) Check that each seat provides full functionality in
sliding and reclining. Check all available functions
of the rear seat such as a trunk-through center arm-
rest.

24.SEAT BELT

1) Check installation condition of seat belt.
2) Pull out the seat belt and then release it. Check
that the belt retracts smoothly.

25.WHEEL ALIGNMENT

Check the wheel alignment. <Ref. to FS-7, Wheel
Alignment.> <Ref. to RS-8, Wheel Alignment.>

PI-00174

PI-00196

PI-00175

PI-00108

PI-00176

PI-00196

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PRE-DELIVERY INSPECTION

Pre-delivery Inspection

26.TEST MODE CONNECTOR

Turn the ignition switch to ON and check that the
malfunction indicator light starts blinking. If the light
blinks, return the ignition key to LOCK. Pull out the
test mode connector from the back of glove box
lower cover, and disconnect the test mode connec-
tor. Then, turn the ignition key to ON again. If the
malfunction indicator light blinks at that time in spite
of the disconnected test mode connector, carry out
an engine diagnosis.

NOTE:
If it is difficult to pull out the test mode connector,
remove the glove box lower cover, and disconnect
the test mode connector.

27.IMMOBILIZER SYSTEM

1) Check that the engine starts with all keys that
are equipped on vehicle.
2) 60 seconds after turning the ignition switch from
ON to ACC or OFF, or immediately after removing
the key, check that the immobilizer indicator light
blinking.

NOTE:
If malfunctions occur, refer to “IMMOBILIZER (DI-
AGNOSIS)”.

28.STARTING CONDITION

Start the engine and check that the engine starts
smoothly. If the battery voltage is low, recharge or
replace the battery. If any noises are observed, im-
mediately stop the engine and check and repair the
abnormal components.

29.EXHAUST SYSTEM

Listen to the exhaust sound to see if no noises are
observed. Check the exhaust leaks.

30.INDICATOR AND WARNING LIGHTS

Check that all the indicator and warning lights are
off.

31.CLOCK

Check the clock for normal operations and enough
accuracy.

32.AUDIO

Check the radio for full functionality and normal
noise level. Also check the CD, MD unit operations.

33.NAVIGATION SYSTEM

1) Check all display function for normal operation.
(For operating procedure, refer to operating manu-
als.)
2) Check the map disc (DVD) are provided on vehi-
cle.
3) Check that the navigation systems operate nor-
mally.

34.FRONT ACCESSORY POWER SUPPLY
SOCKET

1) Check operation for the front accessory power
socket.
2) Check operation of the accessory power socket
in console box.

35.LIGHTING SYSTEM

1) Check the headlight operations.
2) Check the stop light operation.
3) Check other lights for normal operations.

36.WIPER DEICER

Check that the wiper deicer operates normally.

37.REAR FOG LIGHT

Check that the rear fog light operates normally.

38.ILLUMINATION CONTROL

Check that the illumination control operates nor-
mally.

(A) Test mode connector (green)

(B) Glove box lower cover

PI-00201

(A)

PI-00197

(A)

(B)

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PRE-DELIVERY INSPECTION

Pre-delivery Inspection

39.WINDOW WASHER

Check that the window washer system injects
washer fluid to the specified area of the windshield
shown in the figure.

Front injection position:

A: 250 mm (9.84 in)
B: 435 mm (17.1 in)

Rear injection position:

Wagon model
A: 70 mm (2.8 in)
B: 70

40.WIPER

Check the front and rear wipers for normal opera-
tions.

41.POWER WINDOW OPERATION CHECK

Operate the power window switches one by one to
check that each of the power windows goes up and
down without noises.

42.SUNROOF

Check the sunroof for normal operations.

43.DOOR MIRROR

Check the remote control mirror for normal opera-
tions.

44.BRAKE TEST

Check the foot brake for normal operations.

45.PARKING BRAKE

Check the parking brake for normal operations.
When applying the parking brake with force of 200
N (20.4 kgf, 45.0 lbf), check that the lever stroke of
parking brake lever is 5 to 6 notches.

46.AT SHIFT CONTROL

1) Turn the ignition switch to ON.
2) While brake pedal is not depressed, check if the
select lever does not move from “P” range.
3) While brake pedal is depressed, check if the se-
lect lever moves from “P” range.
4) Set the select lever to other than “P” range.
5) When the ignition switch is turned OFF, check if
the ignition key switch cannot be removed.
6) Set the AT select lever to each gear position and
check the shifting while driving the vehicle.

• 4AT model

• 5AT model

47.HEATER & VENTILATION

Operate the heater and ventilation system to check
for normal airflow outlet control, air inlet control, air-
flow capacity and heating performance.

48.AIR CONDITIONER

Operate the air conditioner. Check that the A/C
compressor operates normally and enough cooling
is provided.

49.CRUISE CONTROL

Operate the cruise control system. Check that the
system is activated and deactivated correctly.

(1) Nozzle

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(1)

PI-00104

Selector Posi-

tion

Gear Position

1st

2nd

3rd

4th

SPORT shift

Selector Posi-

tion

Gear Position

1st

2nd

3rd

4th

5th

SPORT shift

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