Volkswagen Jetta / Jetta Hybrid. Service manual - part 1

 

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Volkswagen Jetta / Jetta Hybrid. Service manual - part 1

 

 

Lock carrier

1.1

Tools

Special tools and workshop

equipment required
♦ Guide pins -T 10093-
♦ Torque wrench -V.A.G

1331-

♦ Torque wrench -V.A.G

1332-

Jetta 2011 ➤ , Jetta Hybrid 2013 ➤

1. Lock carrier    

1

 

1.2.1

Assembly overview

1 - Lock carrier with add-on

parts

❑ Removing and installing

⇒ page 6

❑ Service position

⇒ page 3

2 - Air duct
3 - Bolt

❑ Qty. 2.
❑ Specified torque: 2 Nm.

4 - Bolt

❑ Qty. 3 on each side.
❑ Specified torque: 8 Nm.

5 - Retaining bracket

❑ Left.

6 - Air guide

❑ Left.

7 - Bolt

❑ Qty. 2 on each side.
❑ Specified torque: 8 Nm.
❑ For fastening bumper

carrier -9- to lock carrier

-1-

8 - Bolt

❑ Qty. 3 on left-hand side
❑ Qty. 4 on right-hand side
❑ Specified torque: 60

Nm.

9 - Bumper carrier
10 - Nut

❑ Qty. 2.
❑ Specified torque: 18 Nm.
❑ For fastening lock carrier support -15- to bumper carrier -9-

11 - Bolt

❑ Qty. 3.
❑ Specified torque: 8 Nm.

12 - Centre guide

❑ Guide for front bumper cover

13 - Air guide

❑ Right.

14 - Bolt

❑ Qty. 2.
❑ Specified torque: 12 Nm.
❑ For fastening lock carrier support to lock carrier and bonnet lock

Jetta 2011 ➤ , Jetta Hybrid 2013 ➤

2

 

1.3

Service position

1.3.1

Moving to service position

Carry out following work:
– Undo bolt -3- on left and right at rear of headlight.

Jetta 2011 ➤ , Jetta Hybrid 2013 ➤

1. Lock carrier    

3

 

 .

– Detach cable from cable coupling 

⇒ page 45

– On vehicles with charge air cooler, remove pressure hoses

⇒ page 8

 .

– Only remove one bolt -4- on left and right side of each longi‐

tudinal member.

– Attach special tool guide pins -T 10093- to left and right lon‐

gitudinal members where these bolts were located.

– Remove remaining bolts -4- on left and right side of longitudi‐

nal members.

For further removal work, arrange for a second mechanic to se‐

cure the bonnet and support rod.
– Unscrew bolts -3- on left and right from upper part of retaining

brackets -2-.

– The lock carrier with add-on parts -1- can be pulled forwards

-arrows- about 10 cm on the special tool guide pins -T 10093- .

When doing this, be careful with the electrical wires/cables

leading to lock carrier and, if necessary, detach connectors.

Jetta 2011 ➤ , Jetta Hybrid 2013 ➤

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