Volkswagen Golf / Golf GTI / Golf Variant. Service manual - part 876

 

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Volkswagen Golf / Golf GTI / Golf Variant. Service manual - part 876

 

 

1.5.2

Wheel Changing

Warm Up Cold Tires to the Minimum Mounting Temperature

Note

This applies also to ultra high performance tires (height- / width

ration smaller/same 45% and speed rating symbol larger than/

same as V).

WARNING

The minimum mounting temperature for a tire should be be‐

tween 15 °C and 30 °C (59 and 86 °F) in the center of the tire.

• For injury-free mounting, the upper sidewall and the upper

bead inside must be minimum 15 °C (59 °F).

• The internal temperature is called the core temperature.
• Rubber is a poor heat conductor, and for this reason, a cold

tire must exposed to a temperature controlled environment

until the inner rubber layers have warmed up to at least 15 °C

(59 °F).

• The temperature of the tire surface during the warm-up phase

should not be considered as the temperature on the inside of

the tire.

• So that the cold tires warm up quickly, never stack them one

on top of the other. They should be stored separated from each

other so that the warm air can “circulate” around them.

• Never use a room heater or a hot air gun to warm up tires

because the surface temperature will heat up very quickly to

a critical temperature.

• Using warm water or warm air (maximum 50 °C (122 °F)) is

the only way to warm a tire safely.

• If cold tires (below 0 °C (32 °F)) are brought into a warm en‐

vironment (above 0 °C), then a layer of ice will form on the

surface of the tire. This layer, caused by the condensation of

the humidity, shows that the tire has begun to absorb the

warmth.

• Once the layer of ice starts to melt, wipe up the water with a

rag so that the warming up process will not be slowed down.

Warm-Up Time
♦ Tires warmer than 0 °C (32 °F) must be stored at minimum 19

°C (66.2 °F) for at least 2 hours.

♦ Tires colder than 0 °C (32 °F) must be stored at minimum 19

°C (66.2 °F) for at least 2.5 hours.

Recommendations:
♦ If possible, let the tires stand in the shop for 1 day before

mounting them

♦ Store them on an insulated surface, a wood pallet or some‐

thing similar.

♦ Position the tires so that they can be “surrounded” by the warm

air.

♦ Wipe off the sweat

♦ Never heat the tires with a room heater or a hot air gun!

1.5.3

Wheel Changing Instructions

WARNING

The secure seating of the wheel bolts and the wheels is only

ensured if the instructions and checks below are followed.

Note

After removing or installing one or multiple tires, the tire pressure

monitoring system must be calibrated for vehicles with tire pres‐

sure monitoring system. Refer to 

⇒ page 295

 .

– Make sure the contact surfaces -arrows- on the brake disc are

free from corrosion and dirt.

– Make sure the contact surfaces -arrow- on the brake disc cen‐

ter seat are free of corrosion and dirt.

– Make sure the contact surface -arrow- on the wheel inner side

(rim) as well as the central seat in the rim is free of corrosion

and dirt.

– The spherical caps 

*

 in the wheel bolt openings and the wheel

bolt threads must likewise be free of corrosion, dirt, oil or

grease.

*

 The spherical cap is the curved surface of a section of a sphere.

– Check whether the wheel bolts can be easily screwed in by

hand. The threads of the wheel bolts must not touch the holes

in the brake disc -arrow-.

If the thread of the wheel bolt touches the hole -arrow-, turn the

brake disc relative to the wheel accordingly.
Remove Any Dirt or Corrosion if Necessary
♦ Oil or grease from the contact surfaces
♦ Oil or grease from the threads on the wheel hub
♦ Oil or grease from the threads on the wheel bolts

WARNING

Heavily corroded, difficult to turn or damaged wheel bolts must

be replaced.

1.5.4

Wheel Changing and Wheel Installation

– Coat the wheel centering seat with protective material. Refer

to

⇒ “1.5.1 Wheel Changing, Protecting Wheel Centering Seat

Against Corrosion”, page 288

 .

1 - When mounting a wheel, tighten all wheel bolts uniformly by

hand.

2 - Tighten the wheel bolts diagonally to approximately 30 Nm.
3 - Lower the vehicle to the ground. Tighten all the wheel bolts

diagonally to the tightening specification using the torque

wrench. Refer to

⇒ “1.1 Wheel Bolt Tightening Specifications”, page 286

 .

WARNING

Do not use an impact wrench to install the wheel bolts.

1.5.5

Wheel Changing, Position of Anti-Theft

Wheel Bolts on Steel Wheels

Caution

It is absolutely necessary to maintain the position of the anti-

theft wheels bolts to the tire valve on steel wheels.

The anti-theft wheel bolt must be installed either to the right or to

the left -arrows- of the valve -1- on steel wheels.
The decorative wheel hubcap can be installed on the steel wheel

securely only when the anti-theft wheel bolt is installed in this po‐

sition.

1.6

Tire Sealant, Disposing

♦ Tire sealant or residue from it must not be mixed with other

wastes/fluids

♦ Accumulating fluid residue from tire sealant must be collected

and placed in a plastic container. The plastic containers can

be sent for recycling together with the tire sets (if the expiration

date has passed).

♦ The return or recycling can take place using the existing shop

disposal systems

♦ Check with the company responsible for trash pickup for the

dealership.

1.7

Vehicles with Tire Mobility Kit

⇒ “1.7.1 Vehicles with Tire Mobility Kit, Golf”, page 292
⇒ “1.7.2 Vehicles with Tire Mobility Kit, Golf Wagon”, page 292

1.7.1

Vehicles with Tire Mobility Kit, Golf

Depending on the vehicle equipment, the vehicles are equipped

with a tire mobility kit.
The tire mobility kit is located in the tool compartment -3- in the

luggage compartment on the right side.
The tire mobility kit contains a bottle of tire sealant -1- and a com‐

pressor -2-.
Tire sealant in the bottle has a limited storage life.
Therefore the minimum shelf life date -arrow- is marked on the

bottle -1-.
Replace tire sealant when minimum shelf life date has been

reached (tire sealant must not be older than 4 years).
If the bottle was opened, for example, for a punctured tire, it must

also be replaced.
Observe the disposal regulations. Refer to

⇒ “1.6 Tire Sealant, Disposing”, page 292

 .

1.7.2

Vehicles with Tire Mobility Kit, Golf Wag‐

on

Depending on the vehicle equipment, the vehicles are equipped

with a tire mobility kit.

 

 

 

 

 

 

 

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