Volkswagen Golf / Golf GTI / Golf Variant. Service manual - part 633

 

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Volkswagen Golf / Golf GTI / Golf Variant. Service manual - part 633

 

 

❑ Wire routing. Refer to 

⇒ “2.3 Wire Routing, Connectors and Bracket on Valve Body”, page 97

❑ Allocation. Refer to the Parts Catalog.

24 - Seal

❑ If present, replace after removing

25 - ATF Drain Plug

❑ 40 Nm
❑ Not installed on all transmissions

26 - Selector Lever

❑ For the selector shaft
❑ Inside, on the valve body
❑ Removing and installing. Refer to 

⇒ “2.2 Valve Body, Removing and Installing”, page 90

 .

27 - Washer
28 - Nut

❑ 10 Nm
❑ Installed position: The centering collar faces the washer -item 27- 

⇒ Item 27 (page 89)

29 - Spring

❑ Allocation. Refer to the Parts Catalog.

30 - Damper Piston
31 - Solenoid Valve Wiring Harness

❑ With 14-pin connector
❑ With an O-ring on the connector; always replace the O-ring
❑ Solenoid valve installed location and wiring harness routing. Refer to

⇒ “2.3 Wire Routing, Connectors and Bracket on Valve Body”, page 97

 .

❑ Removing and installing. Refer to

⇒ “2.3 Wire Routing, Connectors and Bracket on Valve Body”, page 97

 .

32 - Bolt

❑ 6 Nm

Tightening Specifications

2.2

Valve Body, Removing and Installing

Caution

This procedure contains mandatory replaceable parts. Refer

to component overview prior to starting procedure.

Mandatory Replacement Parts
♦ Bolts - Valve Body to Transmission

Caution

Do not run the engine or tow the vehicle when the ATF pan is

removed or when there is no ATF in the transmission.

♦ The valve body and the wiring harnesses can also be removed

with transmission installed.

♦ Install the O-rings with ATF. Other types of lubrication lead to

faults in the transmission hydraulics.

♦ Always replace a dirty or faulty valve body.

♦ Only use lint-free cloths
♦ Check the ATF level after installing the ATF pan. Refer to

⇒ “7 Automatic Transmission Fluid”, page 73

 .

Removing
– Turn off the ignition and disconnect the battery Ground (GND)

cable. Refer to ⇒  Electrical Equipment; Rep. Gr.  27 ; Battery;

Battery, Disconnecting and Connecting .

– Remove the ATF pan. Refer to

⇒ “1.1 Oil Pan, Removing and Installing”, page 84

 .

– Remove the ATF strainer. Refer to

⇒ “1.2 ATF Strainer, Removing and Installing”, page 86

 .

– Make a sketch, identical to the illustration, of all the sensors

and solenoid valves and their connectors.

– Mark the solenoid valve and/or sensor and its connector be‐

fore disconnecting them.

WARNING

It is absolutely required to draw or take pictures and to make

identifying marks so that connectors at solenoid valves cannot

be interchanged unintentionally when reinstalling the sensors

and valve body.
Confusing the connectors could cause damage to the trans‐

mission.

– Carefully pry out the connector tabs on the solenoid valves

-1 through 8- using a small screwdriver and then disconnect

the connectors.

Caution

The wiring harness or the valve body with the solenoid valves

must be replaced if the one of the connectors gets damaged.

– Disconnect the connectors -A and B-.
– Remove the bracket for the connectors -1 and 2-.

 

 

 

 

 

 

 

Content   ..  631  632  633  634   ..