Volkswagen Golf / Golf GTI / Golf Variant. Service manual - part 548

 

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Volkswagen Golf / Golf GTI / Golf Variant. Service manual - part 548

 

 

10 - Evacuating and Charging Valve, Low Pressure Side

Caution

Danger  due  to  refriger‐

ant  coming  out  under

pressure when there is a

defective valve in the re‐

frigerant circuit.

Danger  of  frost  bite  to

skin  and  other  parts  of

the body.

Only remove when the

refrigerant circuit is emp‐

ty. The connection does

not have a valve. Refer to

⇒  Refrigerant R134a

Servicing; Rep. Gr.  00 ;

A/C System, General In‐

formation .

❑ Removing and installing. Refer to

⇒ “2.9 Evacuating and Charging Valve, Removing and Installing, Low and High Pressure Side”,

page 55

 .

11 - Refrigerant Line with Inner Heat Exchanger

❑ From the condenser and Air Conditioning (A/C) compressor
❑ Removing and installing. Refer to

⇒ “2.7 Refrigerant Lines with Inner Heat Exchanger, Removing and Installing”, page 52

 .

12 - Air Quality Sensor - G238-

❑ Checking. Refer to Vehicle Diagnostic Tester in the “Guided Fault Finding” function and ⇒ Wiring dia‐

grams, Troubleshooting & Component locations.

❑ Removing and installing. Refer to

⇒ “8.2  Air Quality Sensor G238 , Removing and Installing”, page 151

 .

❑ Function mode. Refer to 

⇒ “8.3 Function of Air Quality Sensor G238 ”, page 151

 .

❑ Only for vehicles with Climatronic.

13 - Fresh Air Intake Cover

❑ Removing and installing. Refer to 

⇒ “5.3 Fresh Air Intake Cover, Removing and Installing”, page 115

 .

14 - Fresh Air Intake

❑ Removing and installing. Refer to 

⇒ “5.2 Fresh Air Intake, Removing and Installing”, page 115

 .

1.2

Component Location Overview - Components Inside Front Passenger

Compartment

1 - Left Vent Temperature Sen‐

sor - G150-

❑ Only for vehicles with

Climatronic.

❑ To check, use the Vehi‐

cle Diagnostic Tester in

the “Guided Fault Find‐

ing” function. Refer to

⇒ Wiring diagrams,

Troubleshooting &

Component locations.

❑ An incorrectly installed

vent temperature sen‐

sor causes flow-gener‐

ated noise

❑ Removing and instal‐

ling. Refer to

⇒ “8.6  Left Vent Tem‐

perature Sensor G150 ,

Removing and Instal‐

ling”, page 153

 .

2 - Driver Side Footwell Vent

❑ Removing and instal‐

ling. Refer to

⇒ “5.5 Driver Side Foot‐

well Vent, Removing

and Installing”,

page 117

 .

❑ Overview. Refer to

⇒ “5.1 Overview - Air

Routing and Air Distri‐

bution in Passenger

Compartment”,

page 113

 .

3 - Footwell Vent Temperature

Sensor - G192-

❑ Only for vehicles with

Climatronic.

❑ To check, use the Vehicle Diagnostic Tester in the “Guided Fault Finding” function. Refer to ⇒ Wiring

diagrams, Troubleshooting & Component locations.

❑ Removing and installing. Refer to

⇒ “8.8  Footwell Vent Temperature Sensor G192 , Removing and Installing”, page 155

 .

4 - Front Air Distribution Door Motor - V426- or Air Distribution Door Motor - V428-

❑ Removing and installing. Refer to

⇒ “7.8  Front Air Distribution Door Motor V426 with Air Distribution Door Motor Position Sensor G642 ,

Removing and Installing”, page 143

 .

❑ Component Location Overview. Refer to

⇒ “7.1 Component Location Overview - Front Actuators”, page 128

 .

5 - Left Temperature Door Motor - V158- or Temperature Regulator Door Motor - V68-

❑ Removing and installing. Refer to

⇒ “7.5  Left Temperature Door Motor V158 with Left Temperature Door Potentiometer/Actuator G220 ,

Removing and Installing”, page 136

 .

❑ Component Location Overview. Refer to

⇒ “7.1 Component Location Overview - Front Actuators”, page 128

 .

6 - Evaporator

❑ Only for vehicles with an Air Conditioning (A/C) system.
❑ Removing and installing. Refer to 

⇒ “4.9 Evaporator, Removing and Installing”, page 90

 .

7 - Sunlight Photo Sensor - G107-

❑ Only for vehicles with Climatronic.
❑ Removing and installing. Refer to

⇒ “8.1  Sunlight Photo Sensor G107 , Removing and Installing”, page 150

 .

8 - Evaporator Temperature Sensor - G308-

❑ Only for vehicles with an A/C system.
❑ To check, use the Vehicle Diagnostic Tester in the “Guided Fault Finding” function. Refer to ⇒ Wiring

diagrams, Troubleshooting & Component locations.

❑ Removing and installing. Refer to

⇒ “4.17  Evaporator Temperature Sensor G308 , Removing and Installing”, page 108

 .

9 - Defroster Door Motor - V107-

❑ Only for vehicles with Climatronic.
❑ Removing and installing. Refer to

⇒ “7.3  Defroster Door Motor V107 with Defroster Door Motor Position Sensor G135 , Removing and

Installing”, page 132

 .

❑ Component Location Overview. Refer to

⇒ “7.1 Component Location Overview - Front Actuators”, page 128

 .

10 - Right Temperature Door Motor - V159-

❑ Only for vehicles with Climatronic.
❑ Removing and installing. Refer to

⇒ “7.6  Right Temperature Door Motor V159 with Right Temperature Door Potentiometer/Actuator G221 ,

Removing and Installing”, page 138

 .

❑ Component Location Overview. Refer to

⇒ “7.1 Component Location Overview - Front Actuators”, page 128

 .

11 - Dust and Pollen Filter

❑ Removing and installing. Refer to 

⇒ “4.11 Dust and Pollen Filter, Removing and Installing”, page 92

 .

12 - Recirculation Door Motor - V113- or Fresh Air/Recirculating Air/Back Pressure Door Motor - V425-

❑ Recirculation Door Motor - V113- , Removing and installing. Refer to

⇒ “7.4  Recirculation Door Motor V113 , Removing and Installing”, page 134

 .

❑ Fresh Air/Recirculating Air/Back Pressure Door Motor - V425- , Removing and installing. Refer to

⇒ “7.7  Fresh Air/Recirculating Air/Back Pressure Door Motor V425 with Fresh Air/Recirculating Air/Back

Pressure Door Motor Position Sensor G644 , Removing and Installing”, page 140

 .

❑ Component Location Overview. Refer to

⇒ “7.1 Component Location Overview - Front Actuators”, page 128

 .

13 - Right Vent Temperature Sensor - G151-

❑ Only for vehicles with Climatronic.
❑ To check, use the Vehicle Diagnostic Tester in the “Guided Fault Finding” function. Refer to ⇒ Wiring

diagrams, Troubleshooting & Component locations.

❑ Removing and installing. Refer to

⇒ “8.7  Right Vent Temperature Sensor G151 , Removing and Installing”, page 154

 .

❑ An incorrectly installed vent temperature sensor causes flow-generated noise

14 - Fresh Air Blower - V2-

❑ Removing and installing. Refer to 

⇒ “4.12  Fresh Air Blower V2 , Removing and Installing”, page 95

 .

15 - Front Passenger Side Footwell Vent

❑ Removing and installing. Refer to

⇒ “5.6 Front Passenger Side Footwell Vent, Removing and Installing”, page 117

 .

❑ Overview. Refer to

⇒ “5.1 Overview - Air Routing and Air Distribution in Passenger Compartment”, page 113

 .

16 - Condensation Water Drain Hose

❑ Only for vehicles with an A/C system.
❑ Checking. Refer to 

⇒ “4.18 Condensation Water Drain, Checking”, page 109

 .

❑ Removing and installing. Refer to

⇒ “4.19 Condensation Water Drain, Removing and Installing”, page 110

 .

17 - Auxiliary Heater Heating Element - Z35- with Auxiliary Air Heater Control Module - J604-

❑ Checking. Refer to

⇒ “4.13  Auxiliary Heater Heating Element Z35 with Auxiliary Air Heater Control Module J604 , Checking”,

page 96

 .

❑ Removing and installing. Refer to

⇒ “4.14  Auxiliary Heater Heating Element Z35 with Auxiliary Air Heater Control Module J604 , Removing

and Installing”, page 97

 .

18 - Heater Core

❑ Removing and installing. Refer to 

⇒ “4.15 Heater Core, Removing and Installing”, page 98

 .

19 - Display and Control Head

❑ Removing and installing. Refer to

⇒ “6.2 Display and Control Head, Removing and Installing”, page 126

 .

 

 

 

 

 

 

 

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