Volkswagen Golf / Golf GTI / Golf Variant. Service manual - part 217

 

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Volkswagen Golf / Golf GTI / Golf Variant. Service manual - part 217

 

 

50 – Body Front

1

Lock Carrier

(Edition 02.2016)

⇒ “1.1 Overview - Lock Carrier”, page 1
⇒ “1.2 Lock Carrier, Removing and Installing”, page 2
⇒ “1.3 Service Position, Implementing and Resetting”,

page 4
⇒ “1.4 Lock Carrier, Servicing”, page 7

1.1

Overview - Lock Carrier

1 - Support

❑ Right

2 - Bolt

❑ 8 Nm
❑ Quantity: 1 on each side

3 - Bolt

❑ 8 Nm
❑ Quantity: 2 on each side

4 - Lock Carrier with Attach‐

ments

❑ Removing and instal‐

ling. Refer to

⇒ “1.2 Lock Carrier, Re‐

moving and Installing”,

page 2

 .

❑ Service position, imple‐

menting and resetting.

Refer to

⇒ “1.3 Service Position,

Implementing and Re‐

setting”, page 4

 .

5 - Support

❑ Left

6 - Air Duct

❑ Left
❑ There are different ver‐

sions. Refer to the Parts

Catalog for the alloca‐

tion.

7 - Lock Carrier Support
8 - Bolt

❑ Quantity: 2
❑ Tightening specification -item 13- 

⇒ Item 13 (page 25)

 .

9 - Center Guide
10 - Bolt

❑ Quantity: 3
❑ Tightening specification -item 6- 

⇒ Item 6 (page 317)

 .

11 - Bolt

❑ Quantity: 2 on each side
❑ Tightening specification -item 2- 

⇒ Item 2 (page 316)

 .

12 - Impact Member

❑ Overview. Refer to 

⇒ “1.3 Overview - Impact Member”, page 316

 .

13 - Bolt

❑ Quantity: 4 on each side
❑ Tightening specification -item 3- 

⇒ Item 3 (page 316)

 .

14 - Foam Piece
15 - Air Duct

❑ Right
❑ There are different versions. Refer to the Parts Catalog for the allocation.

1.2

Lock Carrier, Removing and Installing

Special tools and workshop equipment required
♦ Guide Pins - T10093-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Torque Wrench 1332 40-200Nm - VAG1332-

Note

The lock carrier is a safety-related component. For this reason the lock carrier may only be serviced in the

specified positions.

Replace the lock carrier if it is damaged.

For vehicles with the Distance Regulation Control Module - J428- , the Distance Regulation Control Module

- J428- must be re-aligned during every removal and installation or replacement of the lock carrier.

Notes and work procedures for the Distance Regulation Control Module - J428- . Refer to ⇒  Electrical

Equipment; Rep. Gr.  27 ; Adaptive Cruise Control .

Removing
– Only perform the service position using the Guide Pins -

T10093- . Refer to

⇒ “1.3 Service Position, Implementing and Resetting”,

page 4

 .

– Disconnect the connector to the lock carrier -1-.
– Together with a second technician, remove the Guide Pins -

T10093- on the left and right longitudinal member. Support the

lock carrier with the attachments -1-. For example on the Scis‐

sor Lift Table - VAS6131B- .

– Remove the bumper carrier and the left and right support. Re‐

fer to 

⇒ “1.1 Overview - Lock Carrier”, page 1

 .

– Loosen the radiator from the lock carrier -arrow A-, but do not

remove. Refer to ⇒  Rep. Gr.  19 ; Radiator/Coolant Fan .

– Lift the condenser -3- off of the radiator module -2- -arrow B-

and pivot it slightly out of the lock carrier -arrow C-, but do not

remove.

– Remove the lock carrier -1- between the radiator and con‐

denser upward -D arrows-.

 

 

 

 

 

 

 

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