Volkswagen Corrado (1993 year). Manual - part 96

 

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Volkswagen Corrado (1993 year). Manual - part 96

 

 

A/C-HEATER SYSTEM - MANUAL 

A/C-HEATER SYSTEM - MANUAL 

         Removal & Installation
         Disconnect blower motor harness connector. Depress blower
motor retainer clip and rotate blower motor clockwise to disengage lug
on blower motor from clip. To install, reverse removal procedure.

         COMPRESSOR

         Removal & Installation
         Remove ribbed belt. Discharge A/C system using approved
refrigerant recovery/recycling equipment. Remove hoses and plug.
Remove compressor. To install, reverse removal procedure.

         EVAPORATOR & HEATER CORE

         Removal & Installation
         Discharge A/C system using approved refrigerant
recovery/recycling equipment. Drain coolant. Remove instrument panel.
See INSTRUMENT PANEL. Remove support bracket and evaporator/heater
housing assembly. Remove evaporator and/or heater core. See Fig. 3..
To install, reverse removal procedure.

Fig. 3:  Exploded View Of Evaporator Housing
Courtesy of Volkswagen United States, Inc.

A/C-HEATER SYSTEM - MANUAL 

         Removal & Installation
         1) Disable air bag system. See AIR BAG SYSTEM SAFETY article
in GENERAL SERVICING. Disconnect battery. Remove storage trays and
panel under left side of instrument panel. Remove steering wheel.
Remove trim panel around instrument cluster.
         2) Remove center console. Remove dash vents at each side,
glove box and radio. Remove center storage box, A/C-heater control
panel trim, and A/C-heater control panel screws. Push A/C-heater
control panel away from instrument panel.
         3) Remove screws at both sides of instrument panel, at center
support, and 2 screws next to windshield. Detach instrument panel and
pull part way out.
         4) Disconnect wiring harnesses from instrument panel.
Disconnect speedometer cable, if present. Remove instrument panel. To
install, reverse removal procedure.

         THERMOSTAT

         Removal & Installation
         1) Remove thermostat cover. See Fig. 3. Remove thermostat
mounting screw and disconnect harness connector. Remove thermostat by
pulling sensing (capillary) tube through grommet.
         2) To install, reverse removal procedures. Measure back 13"
(330 mm) from end of sensing tube and tape spot. Insert sensing tube
into evaporator guide channel up to tape.

         TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS TABLE

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ

Application                             Ft. Lbs. (N.m)

A/C Compressor Bolt/Nut  ....................  33 (45)
A/C Compressor Bracket Bolt/Nut  ............  25 (35)
A/C Compressor Hoses
 Discharge  .................................  18 (25)
 Suction  ...................................  25 (35)

ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ

         WIRING DIAGRAMS

A/C-HEATER SYSTEM - MANUAL 

END OF ARTICLE

 

 

 

 

 

 

 

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