Volkswagen New Beetle. Manual - part 902

 

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Volkswagen New Beetle. Manual - part 902

 

 

Courtesy of VOLKSWAGEN OF AMERICA, INC.

Vehicles with engine codes: AWP (only manual transmission), AWV (manual and automatic transmission) 

1. Expansion tank  

2. Turbocharger  

3. Intake manifold  

4. Cylinder head/cylinder block  

5. Upper coolant pipe  

6. Connection  

7. Heating system heat exchanger  

8. Lower coolant pipe  

9. ATF oil cooler 

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Only on vehicles with automatic transmission  

10. Oil cooler  

11. Upper coolant hose  

12. Drain plug  

13. Radiator  

14. Lower coolant hose  

15. After-run coolant pump -V51-  

16. Coolant thermostat housing  

17. Coolant pump  

NOTE:

The following list refers to items in Fig. 4 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 1.8L (APH, AWV & AWP)

  

Fig. 4: Coolant Hose Connection Diagram - Engine Code AWP, AWV 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

COOLING SYSTEM, DRAINING AND FILLING 

Special tools and equipment 

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T10007 Refractometer  

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VAG 1306 Drip tray  

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VAS 5024 Assembly tool for spring-type clamps 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 1.8L (APH, AWV & AWP)

  

Fig. 5: Identifying Special Tools And Equipment 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Draining 

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Open cap on coolant expansion tank.  

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Remove center insulation tray: 

See PLENUM CHAMBER SEALING ASSEMBLY, REMOVING AND INSTALLING . 

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To drain coolant from radiator remove drain plug -arrow-. 

WARNING:

Steam can be released when removing the cap from the expansion tank. 
Cover cap with a cloth and open carefully.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 1.8L (APH, AWV & AWP)

  

Fig. 6: Draining Coolant From Radiator By Removing Drain Plug 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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To drain coolant from engine also remove coolant hose from oil cooler -arrow-. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 1.8L (APH, AWV & AWP)

  

 

 

 

 

 

 

 

Content   ..  900  901  902  903   ..