Volkswagen New Beetle. Manual - part 784

 

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Volkswagen New Beetle. Manual - part 784

 

 

DIAGNOSTIC TROUBLE CODE (DTC) - ABS MARK 60 (17 OF 36) 

V.A.G 1551 
printout

Possible cause

Repair

00526

 

 

Brake light 
switch -F-

(1)

 

Implausible 
signal

z

Open circuit, short to 

positive or ground in the 

wiring  

z

Read measured value block, see MEASURED 

VALUE BLOCK, READING Display group 

number 002 

z

Check wiring and connections using wiring 

diagram 

 

 

z

Perform electrical check, see from, see 

ELECTRICAL TEST OF MARK 60, 

VEHICLES FROM M.Y. 10.00

 

z

Brake light switch 

improperly adjusted  

z

Brake light switch faulty 

z

Adjust brake light switch, see ADJUSTING 

BRAKE LIGHT SWITCH

(1)

With ABS/EDL/ASR/ESP only.

V.A.G 1551 
printout

Possible cause

Repair

00538

 

 

Reference voltage 
Malfunction in 
electrical circuit

z

Short to positive or 

ground in wiring for 

voltage supply  

z

Voltage supply is less 

than 5 Volt  

z

Sender for rotation rate -

G202-  

z

Sensor for transverse 

acceleration -G200-  

z

Sender 1 for brake 

booster -G201-  

z

Check wiring and connections referring to 

wiring diagram 

z

Perform electrical check, see from, see 

ELECTRICAL TEST OF MARK 60, 

VEHICLES FROM M.Y. 10.00

00668

 

 

Vehicle voltage 
terminal 30 
Implausible signal

z

Open circuit, short to 

positive or ground in the 

wiring  

z

Check wiring and connections using wiring 

diagram 

 

 

z

Perform electrical check, see from, see 

ELECTRICAL TEST OF MARK 60, 

VEHICLES FROM M.Y. 10.00

 

z

Alternator voltage > 17 

Volt  

 

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES On Board Diagnostic (OBD) - New Beetle

  

DIAGNOSTIC TROUBLE CODE (DTC) - ABS MARK 60 (18 OF 36)

DIAGNOSTIC TROUBLE CODE (DTC) - ABS MARK 60 (19 OF 36) 

V.A.G 1551 print-out

Possible cause

Repair

00778

 

 

Steering angle sensor -
G85- 
No 
signal/communication

(1)

z

Open circuit or loose 

contact in data bus wiring 

between steering angle 

sensor -G85- and ABS 

control module (w/EDL) -

J104-  

z

Terminal 15 and 30 on 

steering angle sensor -G85-

, Ground not present  

z

Check wiring and connections using 

wiring diagram 

 

 

z

Perform electrical check, see from, see 

ELECTRICAL TEST OF MARK 60, 

VEHICLES FROM M.Y. 10.00

 

z

Steering angle sensor -

G85- faulty  

z

Replace steering angle sensor -G85-

See ESP SYSTEM COMPONENTS, 

REMOVING AND INSTALLING 

STEERING ANGLE SENSOR -G85-

, REMOVING AND INSTALLING .

 

 

z

Perform a zero compensation. 

Initiating basic settings, see 

INITIATING BASIC SETTING

Display group number 060

(1)

With ABS/EDL/ASR/ESP only.

V.A.G 1551 
print-out

Possible cause

Repair

00778

 

 

Steering angle 
sensor -G85-

(1)

 

Mechanical 
malfunction

z

Steering wheel has been 

removed and then no zero 

compensation has been 

performed.  

z

Perform a zero compensation. 

Initiating basic settings, see INITIATING 

BASIC SETTING Display group number 060

 

z

Check specification from 

steering angle sensor -G85-

z

Read measured value block, see MEASURED 

VALUE BLOCK, READING Display group 

number 004 

 

z

Steering geometry of 

suspension is not OK  

z

Check vehicle alignment. 

See SPECIFICATIONS & PROCEDURES

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES On Board Diagnostic (OBD) - New Beetle

  

DIAGNOSTIC TROUBLE CODE (DTC) - ABS MARK 60 (20 OF 36) 

DIAGNOSTIC TROUBLE CODE (DTC) - ABS MARK 60 (21 OF 36) 

for vehicle alignment.

 

z

Installation of steering 

angle sensor -G85- is not 

OK  

z

Check installation of steering angle sensor -

G85-

 

z

Steering angle sensor -

G85- faulty  

z

Replace steering angle sender -G85-

See ESP SYSTEM COMPONENTS, 

REMOVING AND INSTALLING 

STEERING ANGLE SENSOR -G85-, 

REMOVING AND INSTALLING .

(1)

With ABS/EDL/ASR/ESP only.

V.A.G 1551 print-
out

Possible cause

Repair

00778

 

 

Steering angle 
sensor -G85- 
Implausible signal 

(1)

z

Installation of steering angle 

sensor -G85- is not OK.  

z

Check installation of steering angle 

sensor -G85-

 

 

See ESP SYSTEM COMPONENTS, 

REMOVING AND INSTALLING .

 

z

Steering geometry of 

suspension is not OK.  

z

Check vehicle alignment 

See SPECIFICATIONS & 

PROCEDURES for vehicle alignment.

 

z

Unacceptable vibrations in 

steering due to wear.  

z

Perform a zero compensation. 

Initiating basic settings, see 

INITIATING BASIC SETTING

Display group number 060

00778

 

 

Steering angle 
sensor -G85-

(1)

 

No or incorrect 
basic settings / 
adaptation

z

Steering angle sensor -G85- 

sends no or incorrect setting 

values  

z

Perform a zero compensation. 

Initiating basic settings, see 

INITIATING BASIC SETTING

Display group number 060

(1)

With ABS/EDL/ASR/ESP only.

V.A.G 1551 
print-out

Possible cause

Repair

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES On Board Diagnostic (OBD) - New Beetle

  

DIAGNOSTIC TROUBLE CODE (DTC) - ABS MARK 60 (22 OF 36) 

00778

 

 

Steering angle 
sensor -G85- 
faulty

(1)

z

Steering angle sensor -G85- faulty 

z

Replace steering angle sensor -G85-

 

 

See ESP SYSTEM COMPONENTS, 

REMOVING AND INSTALLING .

 

 

z

Perform a zero compensation. 

Initiating basic settings, see 

INITIATING BASIC SETTING

Display group number 060

01044

 

 

Control module 
incorrectly 
coded

z

ABS control module (w/EDL) -

J104- incorrectly coded  

z

Check coding for ABS control 

module (w/EDD -.1104-, see 

MEASURED VALUE BLOCK, 

READING

 

z

Open circuit or short circuit in 

coding bridge in multi-pin 

connector to ABS control module 

(w/EDL) -J104-  

z

Check wiring and connections using 

wiring diagram 

See

(1)

With ABS/EDL/ASR/ESP only.

V.A.G 1551 
print-out

Possible cause

Repair

01130

 

 

ABS 
operation 
Implausible 
signal

(1)

z

Electrical interference 

from other sources (high 

frequency radiation e.g. 

non-insulated ignition 

cable)  

z

Erase DTC memory 

z

Perform test drive at more than 20 km/h (13 mph) 

z

Check DTC memory again 

 

z

Open circuit, short to 

positive or Ground in the 

wiring  

z

Check wiring and connections using wiring 

diagram 

 

 

z

Perform electrical check, see from, see 

ELECTRICAL TEST OF MARK 60, 

VEHICLES FROM M.Y. 10.00

 

z

ABS control module 

(w/EDL) -J104- faulty  

z

Replace ABS control module (w/EDL) -J104-

See HYDRAULIC UNIT, BRAKE 

BOOSTER/BRAKE MASTER CYLINDER -

ASSEMBLY OVERVIEW MARK 60 

 

2003 Volkswagen New Beetle GLS 

1998-2004 BRAKES On Board Diagnostic (OBD) - New Beetle

  

 

 

 

 

 

 

 

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