Volkswagen New Beetle. Manual - part 2038

 

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Volkswagen New Beetle. Manual - part 2038

 

 

Fig. 9: Coolant Hose Routing Diagram (1.8L - Engine Codes AWP & AWV) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

COOLING SYSTEM SPECIFICATIONS (1.9L TURBO DIESEL - ENGINE CODE ALH) 

Application 

Specification 

Volume 

(1)

6.3 Qts. (6.0L) 

Thermostat 

Starts To Open 

187°F (86°C) 

Fully Open 

221°F (105°C) 

Opening Stroke 

.28" (7mm) 

Thermostatic Fan Switch (In Radiator) 

Stage 1 

On 

198-207°F (92-97°C) 

Off 

183-196°F (84-91°C) 

Stage 2 

On 

210-221°F (99-105°C) 

Off 

196-208°F (91-98°C) 

Reservoir Cap Opening Pressure 

20-23 psi 

(1)

Only use coolant additive G12 (according to TL VW 774 D).It is a red color. Do 
NOT mix G12 with any other coolant additive! See COOLING SYSTEM 
PRECAUTIONS 
. Total coolant quantity may vary depending on vehicle 
equipment.

 

2003 Volkswagen New Beetle GLS 

2003 SPECIFICATIONS New Beetle

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:54:44 AM

Page 15 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 10: Coolant Hose Routing Diagram (1.9L Turbo Diesel)

 

2003 Volkswagen New Beetle GLS 

2003 SPECIFICATIONS New Beetle

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:54:44 AM

Page 16 

© 2004 Mitchell Repair Information Company, LLC. 

Courtesy of VOLKSWAGEN UNITED STATES, INC. 

COOLING SYSTEM SPECIFICATIONS (2.0L - ENGINE CODES AVH & BDC) 

Application 

Specification 

Volume 

(1)

5.3 Qts. (5.0L) 

Thermostat 

Starts To Open 

187°F (86°C) 

Fully Open 

221°F (105°C) 

Opening Stroke 

.28" (7mm) 

Thermostatic Fan Switch (In Radiator) 

Stage 1 

On 

198-207°F (92-97°C) 

Off 

183-196°F (84-91°C) 

Stage 2 

On 

210-221°F (99-105°C) 

Off 

196-208°F (91-98°C) 

Reservoir Cap Opening Pressure 

20-23 psi (1.4-1.6 Bar) 

(1)

Only use coolant additive G12 (according to TL VW 774 D).It is a red color. Do 
NOT mix G12 with any other coolant additive! See COOLING SYSTEM 
PRECAUTIONS 
. Total coolant quantity may vary depending on vehicle 
equipment.

 

2003 Volkswagen New Beetle GLS 

2003 SPECIFICATIONS New Beetle

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:54:44 AM

Page 17 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 11: Coolant Hose Routing Diagram (2.0L - Engine Code AVH) 
Courtesy of VOLKSWAGEN UNITED STATES, INC.

 

2003 Volkswagen New Beetle GLS 

2003 SPECIFICATIONS New Beetle

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:54:44 AM

Page 18 

© 2004 Mitchell Repair Information Company, LLC. 

 

 

 

 

 

 

 

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