Volkswagen New Beetle. Manual - part 1501

 

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Volkswagen New Beetle. Manual - part 1501

 

 

3. Snap ring 

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for Ignition Coil 1 with Power Output Stage -N70-, Ignition Coil 2 with Power Output Stage -
N127-, Ignition Coil 3 with Power Output Stage -N291-, Ignition Coil 4 with Power Output Stage -
N292-  

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Replace if damaged  

4. Spark plug, 30 Nm 

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remove and install with 3122 B  

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Type and spark plug gap, see TEST DATA, SPARK PLUGS  

5. Connector 

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black, 3-pin  

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Terminals of sensor and connector are gold-plated  

6. 10 Nm  

7. Camshaft Position (CMP) Sensor -G40-* 

z

Checking, see CHECK CAMSHAFT POSITION (CMP) SENSOR  

8. 25 Nm  

9. Washer 

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Conical  

10. Face plate 

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For Camshaft Position (CMP) Sensor -G40-  

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note position when installing  

11. 20 Nm 

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Tightening torque affects function of Knock Sensor (KS)  

12. Knock Sensor (KS) 1 -G61-* 

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Terminals of sensor and connector are gold-plated  

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Component location: Cylinder block, intake side  

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Checking, see CHECK KNOCK SENSORS  

13. Knock Sensor (KS) 2 -G66-* 

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Terminals of sensor and connector are gold-plated  

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Component location: Cylinder block, intake side  

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Checking, see CHECK KNOCK SENSORS  

14. Connector 

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2-pin  

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Terminals are gold-plated  

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Black for Knock Sensor (KS) 1 -G61-  

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Black for Knock Sensor (KS) 2 -G66-  

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Mark connector before removing  

15. Ground (GND) wire 

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Do not loosen or tighten unless ignition is switched off. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE PERFORMANCE Ignition-Glow Plug System, 1.8L Generic Scan Tool - New Beetle

  

16. 10 Nm 

z

Do not loosen or tighten unless ignition is switched off.  

Fig. 2: Identifying Parts Of Ignition (Vehicles With Engine Code AWP, AWV) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Camshaft adjustment, servicing (Vehicles with engine code AWP, AWV) 

Cylinder head, removing and installing: 

See CYLINDER HEAD, REMOVING AND INSTALLING 

Valvetrain, servicing: 

See VALVE GEAR, SERVICING 

The following list pertains to Fig. 3 . 

1. Double bearing cap  

2. 10 Nm  

3. Exhaust camshaft bearing cap  

4. Exhaust camshaft  

5. Intake camshaft bearing cap  

6. Intake camshaft  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE PERFORMANCE Ignition-Glow Plug System, 1.8L Generic Scan Tool - New Beetle

  

7. Drive chain 

z

Mark direction of travel (installation position) before removing  

8. Camshaft adjuster 

z

Check valves for camshaft adjustment, see VALVE FOR CAMSHAFT ADJUSTMENT, 
CHECKING (VEHICLES WITH ENGINE CODE AWP, AWV)
  

9. 10 Nm  

10. Valve -1- for camshaft adjustment -N205-* 

z

only together with camshaft adjuster item 8 , replacing  

z

Checking, see VALVE FOR CAMSHAFT ADJUSTMENT, CHECKING (VEHICLES WITH 
ENGINE CODE AWP, AWV)
  

11. Seal 

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Rubber/metal seal  

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replace  

12. Seal 

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replace  

13. Cylinder head 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE PERFORMANCE Ignition-Glow Plug System, 1.8L Generic Scan Tool - New Beetle

  

Fig. 3: Identifying Camshaft Adjustment, Servicing (Vehicles With Engine Code AWP, AWV) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Safety precautions 

WARNING:

Observe the following for all installations, especially in engine 
compartment due to lack of room: 

z

Route lines of all types (e.g. for fuel, hydraulic, EVAP canister 
system, coolant and refrigerant, brake fluid, vacuum) and electrical 
wiring so that the original path is followed.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE PERFORMANCE Ignition-Glow Plug System, 1.8L Generic Scan Tool - New Beetle

  

 

 

 

 

 

 

 

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