Volkswagen New Beetle. Manual - part 132

 

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Volkswagen New Beetle. Manual - part 132

 

 

NOTE: You are not required to replace ignition wires in sets. However, you may suggest replacement of the 
entire secondary wire set for preventive maintenance.  

Ignition Wires, Boots, Coil Towers, and Terminals (Secondary) 

IN-TANK FUEL STRAINERS 

In-Tank Fuel Strainers 

Condition 

Code 

Procedure 

Application incorrect 

B 

Require replacement. 

Attaching hardware broken 

A 

Require repair or replacement of 

hardware. 

Attaching hardware missing 

C 

Require replacement of hardware. 

Attaching hardware not functioning 

A 

Require repair or replacement of 

hardware. 

Carbon-tracked 

A 

Require replacement. 

Corroded 

1 

Suggest repair or replacement. 

Insulation leaking (shorted) 

A 

Require repair or replacement. 

Metal heat shield bent 

2 

Suggest repair or replacement. 

Missing 

C 

Require replacement. 

Oil-soaked (spongy) 

1 

Suggest replacement. 

Resistance incorrect 

B 

Require replacement. 

Routed incorrectly 

2 

Suggest repair. See note below. 

NOTE: If improper routing affects the performance of other systems, require repair. 
Proper routing, hardware, heatshields, etc., are intended to prevent premature failure of 
secondary ignition components. 

Terminal broken 

A 

Require repair or replacement. 

Terminal burned, affecting 
performance 

A 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Terminal burned, not affecting 
performance 

2 

Suggest repair or replacement. 

Terminal corroded, affecting 
performance 

A 

Require repair or replacement. 

Terminal corroded, not affecting 
performance 

2 

Suggest repair or replacement. 

Terminal loose, affecting performance 

B 

Require repair or replacement. 

Terminal loose, not affecting 
performance 

1 

Suggest repair or replacement. 

Condition 

Code 

Procedure 

Missing 

C 

Require replacement. 

Restricted 

A 

Require repair or replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards ENGINE PERFORMANCE AND MAINTENANCE

  

INERTIA FUEL SHUT-OFF SWITCHES 

Inertia Fuel Shut-Off Switches 

Torn 

A 

Require replacement. 

Condition 

Code 

Procedure 

Attaching hardware broken 

A 

Require repair or replacement of 

hardware. 

Attaching hardware missing 

C 

Require replacement of hardware. 

Attaching hardware not functioning 

A 

Require repair or replacement of 

hardware. 

Connector broken 

A 

Require repair or replacement. 

Connector melted 

A 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Connector missing 

C 

Require replacement. 

Contaminated 

A 

Require replacement. 

NOTE: Determine source of contamination, such as engine coolant, fuel, metal particles, 
or water. Require repair or replacement. 

Inoperative 

A 

Require repair or replacement. See note 

below. 

NOTE: Inoperative includes intermittent operation or out of OEM specification. 

Missing 

C 

Require replacement. 

Terminal broken 

A 

Require repair or replacement. 

Terminal burned, affecting performance 

A 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Terminal burned, not affecting 
performance 

2 

Suggest repair or replacement. 

Terminal corroded, affecting 
performance 

A 

Require repair or replacement. 

Terminal corroded, not affecting 
performance 

2 

Suggest repair or replacement. 

Terminal loose, affecting performance 

B 

Require repair or replacement. 

Terminal loose, not affecting 
performance 

1 

Suggest repair or replacement. 

Wire lead conductors exposed 

B 

Require repair or replacement. 

Wire lead corroded 

A 

Require repair or replacement. 

Wire lead open 

A 

Require repair or replacement. 

Wire lead shorted 

A 

Require repair or replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards ENGINE PERFORMANCE AND MAINTENANCE

  

INTAKE AIR TEMPERATURE SENSORS 

Intake Air Temperature Sensors 

Condition 

Code 

Procedure 

Attaching hardware missing 

C 

Require replacement of hardware. 

Attaching hardware threads 
damaged 

A 

Require repair or replacement of hardware. 

Attaching hardware threads 
stripped (threads missing) 

A 

Require repair or replacement of hardware. 

Connector broken 

A 

Require repair or replacement. 

Connector (Weatherpack type) 
leaking 

A 

Require repair or replacement. 

Connector melted 

A 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Connector missing 

C 

Require replacement. 

Contaminated 

A 

Require repair or replacement. See note 

below. 

NOTE: Determine source of contamination, such as engine coolant, fuel, metal particles, 
or water. Require repair or replacement. 

Inoperative 

B 

Require repair or replacement. Further 

inspection required. See note below. 

NOTE: Inoperative includes intermittent operation or out of OEM specification. Some 
components may be serviceable; check for accepted cleaning procedure. 

Leaking 

A 

Require repair or replacement. 

Missing 

C 

Require replacement. 

Resistance out of specification 

B 

Require repair or replacement. 

Restricted, affecting performance 

A 

Require repair or replacement. 

Terminal broken 

A 

Require repair or replacement. 

Terminal burned, affecting 
performance 

A 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Terminal burned, not affecting 
performance 

2 

Suggest repair or replacement. 

Terminal corroded, affecting 
performance 

A 

Require repair or replacement. 

Terminal corroded, not affecting 
performance 

2 

Suggest repair or replacement. 

Terminal loose, affecting 
performance 

B 

Require repair or replacement. 

Terminal loose, not affecting 
performance 

1 

Suggest repair or replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards ENGINE PERFORMANCE AND MAINTENANCE

  

INTAKE MANIFOLDS 

Intake Manifolds 

INTERCOOLERS 

See Charge Air Coolers "Intercoolers" (CAC).  

KNOCK SENSORS 

Knock Sensors 

Threads damaged 

A 

Require repair or replacement. 

Threads stripped (threads missing) 

A 

Require replacement. 

Wire lead conductors exposed 

B 

Require repair or replacement. 

Wire lead corroded 

A 

Require repair or replacement. 

Wire lead open 

A 

Require repair or replacement. 

Wire lead shorted 

A 

Require repair or replacement. 

Condition 

Code 

Procedure 

Corroded, affecting sealability 

A 

Require repair or replacement. 

Integrated air or fuel control components 
inoperative 

A 

Require repair or replacement. 

See note below. 

NOTE: Inoperative includes intermittent operation or out of OEM specification. 

Internal air or fuel components damaged, 
affecting performance 

A 

Require repair or replacement of 

component. 

Internal air or fuel components damaged, not 
affecting performance 

No service suggested or required. 

Internal air or fuel components missing 

C 

Require replacement of 

component. 

Leaking 

A 

Require repair or replacement. 

Out of specification 

B 

Require replacement. 

Restricted 

A 

Require repair or replacement. 

Threads damaged 

A 

Require repair or replacement. 

Threads stripped (threads missing) 

A 

Require repair or replacement. 

Warped 

B 

Require repair or replacement. 

Condition 

Code 

Procedure 

Attaching hardware missing 

C 

Require replacement of hardware. 

Attaching hardware threads 
damaged 

A 

Require repair or replacement of hardware. 

Attaching hardware threads 
stripped (threads missing) 

A 

Require repair or replacement of hardware. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards ENGINE PERFORMANCE AND MAINTENANCE

  

 

 

 

 

 

 

 

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