Volkswagen New Beetle. Manual - part 1084

 

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Volkswagen New Beetle. Manual - part 1084

 

 

Fig. 10: Installing Engine Bracket T 10012 Onto Cylinder Block 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Lift engine and transmission lightly using engine/transmission jack VAG 1383 A.  

z

Unbolt engine side of assembly mount from engine carrier at top -arrows-. 

Fig. 11: Unbolting Engine Side Of Assembly Mount From Engine Carrier At Top 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Unbolt transmission side of assembly mount from transmission carrier at top -arrows-. 

NOTE:

To remove securing bolts use step ladder VAS 5085.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 1.8 L 4-Cyl. (APH, AWV, AWP)

  

Fig. 12: Unbolting Transmission Side Of Assembly Mount From Transmission Carrier At Top 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Carefully lower engine with transmission and guide power steering pressure line past transmission. 

Engine, securing to assembly stand 

When working on the engine, it should be secured to the assembly stand support clamp VW 313 using the 
engine and transmission bracket VW 540. 

Work sequence 

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Move engine/transmission with VAG1383 A lift to a workbench. 

Fig. 13: Moving Engine/Transmission With VAG1383 A And Lifting To Workbench 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

NOTE:

Engine with transmission must be guided carefully when lowering to 
prevent damage to the bodywork.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 1.8 L 4-Cyl. (APH, AWV, AWP)

  

z

Lower engine/transmission unit so that transmission is supported (at supporting point).  

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Remove transmission.  

Vehicles with automatic transmission 

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Secure torque converter against "falling out" after separating engine from transmission.  

Continued for all vehicles 

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Attach lifting tackle 2024 A with bracket 3180 as follows and lift off engine/transmission jack VAG 1383 
A with workshop crane VAG 1202 A. 

Fig. 14: Attaching Lifting Tackle 2024 A With Bracket 3180 And Lifting Off Engine/Transmission 
Jack VAG 1383 A
 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Pulley end: 3rd hole in hook at position 1 

Flywheel end: 2nd hole in hook at position 5 

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Secure engine to support clamp VW 313 using engine and transmission bracket VW 540. 

WARNING:

The hooks and locating pins must be secured with locking pins.

NOTE:

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The positions marked 1-4 on the bar must be toward the pulley end. 

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The holes in the hooks are counted up from the hook.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 1.8 L 4-Cyl. (APH, AWV, AWP)

  

Fig. 15: Securing Engine To Support Clamp VW 313 Using Engine And Transmission Bracket VW 
540
 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Installation notes 

Installation is carried out in the reverse sequence. Also note the following: 

z

Check whether dowel sleeves for centering engine/transmission are in cylinder block, install if necessary. 

z

Install intermediate plate onto sealing flange and slide onto dowel sleeves -arrows-. 

CAUTION: When doing any repair work, especially in the engine compartment, due to 

the cramped conditions, pay attention to the following: 

z

Route all sorts of lines (e.g. for fuel, hydraulics, EVAP system, 
coolant, refrigerant, brake fluid and vacuum lines and hoses, etc.) 
and electrical wiring so that the original positions are restored.  

z

Ensure sufficient clearance to all moving or hot components.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Mechanical - New Beetle, 1.8 L 4-Cyl. (APH, AWV, AWP)

  

 

 

 

 

 

 

 

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