Volkswagen New Beetle. Manual - part 89

 

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Volkswagen New Beetle. Manual - part 89

 

 

TIRES 

Consult the vehicle owner's manual or vehicle placard for correct size, speed ratings, and inflation pressure of 
the original tires.  

Tires 

TOOTHED RINGS (TONE WHEEL) 

If the toothed ring requires replacement and cannot be replaced as a separate component, replace the assembly 
of which the ring is a part.  

Toothed Rings (Tone Wheel) 

Melted, affecting performance 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Melted, not affecting performance 

Suggest repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Missing 

Require replacement. 

Out of adjustment 

Require repair or replacement. 

Terminal broken 

Require repair or replacement. 

Terminal burned, affecting performance 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Terminal burned, not affecting 
performance 

Suggest repair or replacement. 

Terminal corroded, affecting 
performance 

Require repair or replacement. 

Terminal corroded, not affecting 
performance 

Suggest repair or replacement. 

Terminal loose, affecting performance 

Require repair or replacement. 

Terminal loose, not affecting 
performance 

Suggest repair or replacement. 

Won't return 

Require repair or replacement. 

Worn 

Suggest replacement. 

Condition 

Code 

Procedure 

Tire diameter incorrect, affecting ABS or TCS 

Require replacement. 

Tire pressure incorrect, affecting ABS or TCS 

Require repair or replacement. 

Tire size incorrect, affecting ABS or TCS 

Require replacement. 

Condition 

Code 

Procedure 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards BRAKE SYSTEMS

  

VACUUM BOOSTERS 

Vacuum Boosters 

Alignment incorrect 

Require repair or replacement. 

Bent 

Require replacement. 

Contaminated, affecting performance 

Require repair. Identify and correct cause. 

Cracked 

Require replacement. 

Loose 

Require replacement of worn parts. 

Missing 

Require replacement. 

Number of teeth incorrect 

Require replacement. 

Teeth broken 

Require replacement. 

Teeth damaged, affecting performance 

Require replacement. 

Condition 

Code 

Procedure 

Applies too much assist (oversensitive) 

Require replacement. 

Attaching hardware broken 

Require repair or replacement of 

hardware. 

Attaching hardware missing 

Require replacement of hardware. 

Attaching hardware not functioning 

Require repair or replacement of 

hardware. 

Auxiliary vacuum pump inoperative 

Require repair or replacement. See 

note below. 

NOTE: Inoperative includes intermittent operation or out of OEM specification. 

Check valve grommet deteriorated, affecting 
performance 

Require replacement of grommet. 

Check valve grommet deteriorated, not 
affecting performance 

Suggest replacement of grommet. 

Check valve inoperative 

Require repair or replacement. See 

note below. 

NOTE: Inoperative includes intermittent operation. 

Check valve leaking 

Require replacement of check 

valve. 

Check valve missing 

Require replacement of check 

valve. 

Check valve noisy 

Suggest replacement. 

Connector broken 

Require repair or replacement. 

Connector (Weatherpack type) leaking 

Require repair or replacement. 

Connector melted 

Require replacement. See note 

below. 

NOTE: Determine cause and correct prior to replacement of part. 

Connector missing 

Require replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards BRAKE SYSTEMS

  

VACUUM HOSES 

See Hoses.  

VALVES 

Valves 

Leaking 

Require replacement. 

Terminal burned, affecting performance 

Require repair or replacement. See 

note below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Terminal burned, not affecting performance 

Suggest repair or replacement. 

Terminal corroded, affecting performance 

Require repair or replacement. 

Terminal corroded, not affecting performance 

Suggest repair or replacement. 

Terminal loose, affecting performance 

Require repair or replacement. 

Terminal loose, not affecting performance 

Suggest repair or replacement. 

Threads damaged 

Require repair or replacement. 

Threads stripped (threads missing) 

Require replacement. 

Vacuum hose filter leaking 

Require replacement of filter. 

Vacuum hose filter restricted 

Require replacement of filter. 

Wire lead burned 

Require repair or replacement. 

Wire lead conductors exposed 

Require repair or replacement. 

Wire lead open 

Require repair or replacement. 

Wire lead shorted 

Require repair or replacement. 

Condition 

Code 

Procedure 

Attaching hardware broken 

Require repair or replacement of hardware. 

Attaching hardware missing 

Require replacement of hardware. 

Attaching hardware not functioning 

Require repair or replacement of hardware. 

Leaking 

Require repair or replacement. 

Linkage bent (rear load valves) 

Require repair or replacement of linkage. 

Linkage broken (rear load valves) 

Require repair or replacement of linkage. 

Linkage disconnected (rear load 
valves) 

Require repair or replacement of linkage. 

Pressure out of specification 

Require adjustment. If not possible, require 

replacement. 

Seized 

Require replacement. 

Sticking 

Require repair or replacement. 

Terminal burned, affecting 
performance 

Require repair or replacement. See note 

below. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards BRAKE SYSTEMS

  

WHEEL ATTACHING HARDWARE 

For conditions noted below, also check condition of wheel stud holes.  

Wheel Attaching Hardware 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Terminal burned, not affecting 
performance 

Suggest repair or replacement. 

Terminal corroded, affecting 
performance 

Require repair or replacement. 

Terminal corroded, not affecting 
performance 

Suggest repair or replacement. 

Terminal loose, affecting 
performance 

Require repair or replacement. 

Terminal loose, not affecting 
performance 

Suggest repair or replacement. 

Threads damaged 

Require repair or replacement. 

Threads stripped (threads missing) 

Require replacement. 

Wire lead burned 

Require repair or replacement. 

Wire lead conductors exposed 

Require repair or replacement. 

Wire lead open 

Require repair or replacement. 

Wire lead shorted 

Require repair or replacement. 

CAUTION: Proper lug nut torque is essential. Follow manufacturer's torque 

specifications and tightening sequence. DO NOT lubricate threads unless 
specified by the vehicle manufacturer. 

Condition 

Code 

Procedure 

Bent 

Require replacement. 

Broken 

Require replacement. See note below. 

NOTE: Some manufacturers require replacement of all studs on any wheel if two or 
more studs or nuts on the same wheel are broken or missing. 

Loose 

Require repair or replacement of affected 

component. 

Lug nut flats rounded 

Require replacement of nut. 

Lug nut installed backward 

Require repair. 

Lug nut mating surface 
dished 

Require replacement of nut. 

Lug nut mating type 
incorrect 

Require replacement of nut. 

Lug nut seized 

Require replacement of nut and/or stud. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards BRAKE SYSTEMS

  

 

 

 

 

 

 

 

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