Volkswagen Golf Variant / Jetta. Manual - part 826

 

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Volkswagen Golf Variant / Jetta. Manual - part 826

 

 

headlight range control motor -V48- so that the ball head -1-

can be slid out of the ball head mounting -2- in

-direction of arrow-.

– Lower the reflector in the headlight again, lift the left headlight

range control motor -V48- -1- slightly and turn it in

-direction of arrow-.

– Take the left headlight range control motor -V48- out of the

headlight housing as far as the connected wiring allows.

– Disconnect connection -2- and remove left headlight range

control motor -V48- -1-.

Installing
Carry out installation in the reverse sequence, noting the follow‐

ing:

270

 

– Insert left headlight range control motor -V48- -1- in headlight

in position as shown in illustration.

– Lift dipped beam reflector in headlight slightly and turn the ball

head -2- of the left headlight range control motor -V48- so that

it can be pushed into the ball head mounting -3- in

-direction of arrow-.

– Screw in both bolts for left headlight range control motor -

V48- .

Caution

When installing cap, ensure that it seats properly. The ingress

of water will lead to permanent damage to the headlight.

– Tighten all threaded connections to specified torques

⇒ page 261

 .

– Install gas discharge light starter unit -N195- and screw on the

cap.

– Seal the broken-open assembly openings -1- using a sepa‐

rately ordered sealing plug ⇒  ETKA (electronic parts cata‐

logue) .

– Check headlight functions.
– Check headlight settings and adjust headlights if necessary

⇒ Maintenance ; Booklet  20.1 ; Descriptions of work .

3.7

Removing and installing gas discharge

light control unit

Note

Left gas discharge bulb control unit -J343- / right gas discharge

bulb control unit -J344- is not capable of self-diagnosis.

The illustrations show renewal of the left gas discharge bulb

control unit -J343- on the left-hand headlight.

3. Headlights with gas discharge bulbs (up to MY2009)    

271

 

Removing
– Remove headlight 

⇒ page 262

 .

– Unscrew bolts -arrows- of left gas discharge bulb control unit

-J343- -1-.

Note

For removal of the left gas discharge bulb control unit -J343- ,

there is no need to remove any connectors. The connector is fixed

on the headlight and is automatically separated when the left gas

discharge bulb control unit -J343- is removed.

– Remove left gas discharge bulb control unit -J343- -1- from

headlight.

Installing

Caution

Ensure that the seal is seated correctly when installing the left

gas discharge bulb control unit -J343- . The ingress of water

will lead to permanent damage to the headlight.

Carry out installation in the reverse sequence, noting the follow‐

ing:
– Tighten all threaded connections to specified torques

⇒ page 261

 .

– Check headlight functions.
– Carry out headlight basic setting ⇒ Maintenance ; Booklet 

20.1 ; Descriptions of work .

3.8

Control unit for headlight range control -

J431-

3.8.1

Removing and installing control unit for

headlight range control -J431-

Special tools and workshop equipment required

272

 

♦ Switch off ignition and all electrical consumers.
♦ Remove the ignition key.
♦ When removing and installing components that are in view

(switches, covers, trim), mask off areas where tools ( re‐

moval wedge -VAS 3409- , screwdriver) are used to lever

out those components using commercially available

masking tape.

Removing
– Remove side cover -1- of dash panel by inserting removal

wedge -VAS 3409- or a suitable screwdriver in recess -2- and

levering off side cover -1- in direction of -arrow-.

– Release retaining clip -1- in direction -arrow- and pull connec‐

tor -2- off control unit for headlight range control -J431- .

3. Headlights with gas discharge bulbs (up to MY2009)    

273

 

 

 

 

 

 

 

 

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