Volkswagen Golf Variant / Jetta. Manual - part 792

 

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Volkswagen Golf Variant / Jetta. Manual - part 792

 

 

– Remove bolt of charge air pipe -arrow-.

– Separate push-fit coupling of charge air pipe -arrow-.
– Remove charge air pipe upwards.

– Disconnect DF wire connector -1- and pull off protective cap

-2-.

134

 

Caution

Before removing, mark the top side and direction of rotation of

the poly V-belt. When installing, ensure correct fitting position

and direction of rotation. If the belt is installed in the wrong

position  or  against  direction  of  rotation,  the  belt  will  be  de‐

stroyed!

– Mark direction of rotation of poly V-belt.

– Release tension of poly V-belt by swivelling tensioning ele‐

ment in direction of -arrow- using an open-jaw spanner.

– Lock tensioning element using locking pin -T10060- .
– Remove poly V-belt.

– Remove bolts of alternator -C- -arrows-.

7. Alternator C     

135

 

Caution

♦ When installing used poly V-belts observe the direction of

rotation marked on removal!

♦ Before installing poly V-belt, make sure all assemblies

( alternator -C- / air conditioner compressor) are firmly in

position.

♦ When fitting belt, ensure that poly V-belt seats correctly in

pulleys!

– Drive threaded sleeves -A- roughly 4 mm in

-direction of arrow- out of alternator -C- housing.

– Secure wire holder -arrow- on back of alternator -C- in 9

o'clock position.

136

 

All hose connections of charge air system are secured with

spring-type clips or push-on connectors. The following points

must be observed for push-on connectors:

Push on hose or pipe without tools.

Ensure that locking lugs are securely engaged -arrow-

– Tighten threaded connections to specified torques

⇒ page 131

 .

– Connect battery -A- 

⇒ page 4

 .

Caution

Observe notes for battery pole terminal clamp bolt 

⇒ page 1

 .

– Start engine and check belt is running correctly.
– Switch off engine.

7. Alternator C     

137

 

 

 

 

 

 

 

 

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