Volkswagen Golf Variant / Jetta. Manual - part 684

 

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Volkswagen Golf Variant / Jetta. Manual - part 684

 

 

Removing and installing washer jet

Caution

♦ Switch off ignition and all electrical consumers.
♦ Remove the ignition key.

Removing
– Allow wiper to come to park position.
– Lift up cover cap of rear window wiper arm.
– Pull spray jet out of wiper arm shaft using suitable pliers

-arrow-.

Installing
– Push spray jet onto stop in wiper arm shaft with spray jet

opening facing upwards.

– Adjust spray jet 

⇒ page 206

 .

4.3

Adjusting spray jet

Note

If impurities in the spray jet cause an uneven spray field, remove

the spray jet and flush through with water against the spraying

direction. Purging with compressed air against the spraying di‐

rection is then permitted. Do not use objects to clean the spray

jets!

⇒ Maintenance ; Booklet  20.1 ; Descriptions of work

206

Headlight washer system

Every fifth time the windscreen washer system is activated the

headlights are also washed if the windscreen wiper lever on the

steering wheel is pulled for at least 1.5 seconds and dipped beam

or main beam are switched on.
The spraying time of the headlight washer system can be adjus‐

ted from between 0 and 12.75 seconds 

⇒ page 455

 .

Following installation work or on initial start-up of the headlight

washer system, the system must be bled to ensure proper oper‐

ation of the pop-up cylinders and spray jets 

⇒ page 210

 .

Fault detection and fault display
The on-board supply control unit -J519- is equipped with self-di‐

agnosis.
For fault finding, use vehicle diagnosis, testing and information

system -VAS 5051B- in „Guided fault finding“ mode.
Additional information ⇒ Current flow diagrams, Electrical fault

finding and Fitting locations ⇒  Operating manual .

5.1

Assembly overview - headlight washer system

1 - Spray jet assembly with

right spray jets

❑ Removing and installing

spray jet assembly

⇒ page 209

❑ Adjusting spray jets

⇒ page 210

❑ Removing and installing

spray jet pop-up cylin‐

der 

⇒ page 209

2 - Spray jet assembly with left

spray jets

❑ Removing and installing

spray jet assembly

⇒ page 209

❑ Adjusting spray jets

⇒ page 210

❑ Removing and installing

spray jet pop-up cylin‐

der 

⇒ page 209

3 - Angled connection piece

❑ Connection to left spray

jet pop-up cylinder

❑ Overview of hose cou‐

plings for washer fluid

lines 

⇒ page 213

4 - Hose
5 - Angled connection piece

❑ Connection to right

spray jet pop-up cylin‐

der

❑ Distribution of washer

fluid line to washer jets

❑ Overview of hose cou‐

plings for washer fluid lines 

⇒ page 213

5. Headlight washer system    

207

❑ Distribution of washer fluid line to washer jets

7 - Angled piece
8 - Headlight washer system pump -V11-

❑ Removing and installing 

⇒ page 208

9 - Windscreen washer and headlight washer system reservoir

❑ Removing and installing 

⇒ page 195

10 - Filler pipe of reservoir for windscreen washer and headlight washer systems

❑ Removing and installing 

⇒ page 195

Not illustrated
Pop-up spray jet cylinder to front bumper cover - 4.5 Nm

5.2

Removing and installing headlight

washer system pump -V11-

The headlight washer system pump -V11- is mounted on the

washer fluid reservoir in the right-hand wheel housing.

Caution

♦ Switch off ignition and all electrical consumers.
♦ Remove the ignition key.

Removing
– Remove front bumper cover ⇒  General body repairs, exterior;

Rep. gr.  63 .

– Pull headlight washer pump -V11- -9- upwards out of reservoir.
– Disconnect connector -10-.
– To remove the connecting pipe -8-, pull out securing clip and

pull connecting pipe -8- off headlight washer system pump -

V11- .

Installing
Install in the reverse order of removal. When doing this, note the

following:
– Tighten all threaded connections to specified torques

⇒ page 207

 .

– On completion of installation work, bleed headlight washer

system 

⇒ page 210

 .

208

Removing and installing spray jet pop-

up cylinders

Caution

♦ Switch off ignition and all electrical consumers.
♦ Remove the ignition key.

Removing
– Pull spray jets together with cover cap -1- out of bumper cover

to stop.

– Unclip cover cap -1- from mounting points -arrows- on spray

jet assembly.

– Remove front bumper cover ⇒  General body repairs, exterior;

Rep. gr.  63 .

– Pull retainer -4- off hose connection.
– Pull hose connection off pop-up spray jet cylinder -2-.
– Remove bolt -1-.
– Unclip pop-up spray jet cylinder -2- out of bracket -3-
Installing
Install in the reverse order of removal. When doing this, note the

following:
– The hose leading to the pop-up spray jet cylinder must be clip‐

ped into the hose retainer.

– Tighten all threaded connections to specified torques

⇒ page 207

 .

– On completion of installation work, bleed headlight washer

system 

⇒ page 210

 .

5.4

Removing and installing spray jet as‐

sembly

Caution

♦ Switch off ignition and all electrical consumers.
♦ Remove the ignition key.

5. Headlight washer system    

209

 

 

 

 

 

 

 

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