Volkswagen Golf Variant / Jetta. Manual - part 583

 

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Volkswagen Golf Variant / Jetta. Manual - part 583

 

 

Gr.  50 ; Noise Insulation .

– Remove the wheel housing liner front section. Refer to ⇒  Body

Wheel Housing Liner .

– If equipped, remove the heat shield above the right drive axle.

Axles, Removing and Installing for the tightening specification.

4. Transmission, Removing and Installing, Jetta from MY 2005, Golf Wagon from MY 2007 and Golf Wagon from MY 2010    

153

gitudinal member. By doing so, the shaft will not interrupt

further work.

Do not damage the surface of the shafts. For this reason, plastic

cable ties or Tensioning Straps - T10038- are very suitable.

Both drive axles are attached to the suspension strut with the

Tensioning Strap - T10038- .

– Remove the right flange shaft bolt at the transmission using

the Socket And Extended Bit - T10107A- . Insert two bolts in

the flange and counterhold with a tire iron.

The bolt has 6 mm inner hex. The bolt can also be removed and

installed using the Long Hex Socket - VAG1669- .
– Remove the flange shaft.
– Seal the flange shaft opening with a suitable plug.

– Remove all of the front brackets from the transmission.

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Support Bridge - 10-222A- lifting eyes on the engine.

– Remove filler pieces from both fender upper edges.

– Support the engine and transmission with the Engine Support

Bridge - 10-222A- but do not lift.

4. Transmission, Removing and Installing, Jetta from MY 2005, Golf Wagon from MY 2007 and Golf Wagon from MY 2010    

155

Support Bridge - 10-222A- spindle so that the transmission

bracket can be removed.

A maximum of 5 turns are enough to remove the transmission

bracket.
In many cases it is not necessary to lower the spindles when re‐

moving the transmission later.

To remove the transmission 0AM, the Transmission Support -

3282- is equipped with the Transmission Support - Mounting Plate

59 - 3282/59- and positioned on the Engine and Gearbox Jack -

VAS6931- .
– Align the arms of the Transmission Support so that they match

up with the holes in the Transmission Support - Mounting Plate

59 - 3282/59- .

– Install the mounting elements as illustrated on the Transmis‐

sion Support - Mounting Plate 59 - 3282/59- .

– Place the Engine and Gearbox Jack - VAS6931- under the

vehicle.

• The arrow symbol on the Transmission Support - Mounting

Plate 59 - 3282/59- points in the direction of travel.

– Align the Transmission Support - 3282- so that it is parallel to

the transmission.

– Transmission Support - Pins 29 - 3282/29- are inserted in the

»rear« hole for the pendulum support.

– Mount both remaining mounting elements on the transmission

as shown. While doing this, place the drift plate under the

transmission housing and not under the Mechatronic.

– Secure the transmission with a Tensioning Strap - T10038- .
– Support the transmission by lifting it from underneath using the

Engine and Gearbox Jack - VAS6931- .

The transmission is disconnected from the engine in this position.
– Remove the remaining engine/transmission connecting bolts.
– Remove transmission from engine »while being careful of se‐

lector lever cable« and lower transmission.

Note

The distance between the engine flange and transmission

flange should be approximately 50 mm before lowering the

transmission.

Pay attention to all lines and coolant hoses when lowering the

transmission.

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