Volkswagen Golf Variant / Jetta. Manual - part 580

 

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Volkswagen Golf Variant / Jetta. Manual - part 580

 

 

T10346- to the rear hole of the three locating holes for the

battery tray.

– Use a M6 collar bolt or a one of the bolts for the battery tray.
– If there are hose and cable connections located near the en‐

gine lifting eyes for the Engine Support Bridge - 10-222A- ,

these must now be removed.

– Position the Engine Support Bridge - 10-222A- in front of the

hood support.

– Use:
– Attach the Engine Support Bridge to the left lifting eye on the

engine.

– Connect the Engine Support Bridge - Gearbox Bracket -

T10346- to the Engine Support Bridge (see previous image).

4. Transmission, Removing and Installing, Jetta from MY 2005, Golf Wagon from MY 2007 and Golf Wagon from MY 2010    

141

gine Support Bridge using the spindles.

Remove all bolts -1 and 2- from the transmission bracket.
– Then lower the engine/transmission slightly using the Engine

Support Bridge - 10-222A- spindle so that the transmission

bracket can be removed.

A maximum of 5 turns are enough to remove the transmission

bracket.

To remove the transmission 0AM, the Transmission Support -

3282- is equipped with the Transmission Support - Mounting Plate

59 - 3282/59- and positioned on the Engine and Gearbox Jack -

VAS6931- .
– Align the arms of the Transmission Support so that they match

up with the holes in the Transmission Support - Mounting Plate

59 - 3282/59- .

– Install the mounting elements as illustrated on the Transmis‐

sion Support - Mounting Plate 59 - 3282/59- .

– Place the Engine and Gearbox Jack - VAS6931- under the

vehicle.

• The arrow symbol on the Transmission Support - Mounting

Plate 59 - 3282/59- points in the direction of travel.

– Align the Transmission Support - 3282- so that it is parallel to

the transmission.

– Transmission Support - Pins 29 - 3282/29- are inserted in the

»rear« hole for the pendulum support.

– Mount both remaining mounting elements on the transmission

as shown. While doing this, place the drift plate under the

transmission housing and not under the Mechatronic.

– Secure the transmission with a Tensioning Strap - T10038- .
– Support the transmission by lifting it from underneath using the

Engine and Gearbox Jack - VAS6931- .

The transmission is disconnected from the engine in this position.
– Remove the remaining engine/transmission connecting bolts.
– Remove transmission from engine »while being careful of se‐

lector lever cable« and lower transmission.

Note

The distance between the engine flange and transmission

flange should be approximately 50 mm before lowering the

transmission.

Pay attention to all lines and coolant hoses when lowering the

transmission.

142

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Always replace the needle bearing -arrow- after separating the

engine and transmission.

If the needle bearing in the crankshaft is damaged, the gears

will no longer shift correctly.

Gr.  13 ; Crankshaft; Needle Bearing in Crankshaft, Replacing .

Transport the transmission and Secure to the Assembly Stand.

Refer to

⇒ “6 Transmission, Transporting and Securing To Assembly

Stand”, page 191

 .

Install the transmission. Refer to

⇒ “4.6 Transmission, Installing, Jetta from MY 2005, Golf Wagon

from MY 2007, Golf Wagon from MY 2010”, page 157

 .

If the Transmission Is Going To Be Shipped

The bracket is located on the front of the transmission in some

cases.
– Remove the bracket if a »new« transmission is being installed,

because brackets are not equipped on »new« transmissions.

– Install the right flange shaft. Refer to

⇒ “1.4 Right Flange Shaft Seal, Replacing”, page 210

 .

4.4

Transmission, Removing, Vehicles with

1.9L 77 kW TDI PD Engine

Special tools and workshop equipment required
♦ Engine Support Bridge - 10-222A-
♦ Engine Support - Automatic Transmission Adapter - 10-222A/

16-

♦ Engine Support Bridge - Additional Hooks (2 pc.) - 10-222A/

2-

♦ Engine/Gearbox Support Shackle (2 pc.) - 10-222A/12-
♦ Transmission Support - Mounting Plate 59 - 3282/59-
♦ Engine Support Bridge - Engine Support Feet - 10-222A/8-
♦ Socket - Xzn 14 - T10061-
♦ Transmission Support - 3282-
♦ Insert Tool - 18mm - T10179-
♦ Tensioning Strap - T10038-
♦ Engine and Gearbox Jack - VAS6931-
Brief Description
The transmission is removed downward by itself without the en‐

gine.

4. Transmission, Removing and Installing, Jetta from MY 2005, Golf Wagon from MY 2007 and Golf Wagon from MY 2010    

143

above«.
The noise insulation under the engine/transmission, the lower

cover in the left front wheel housing and the pendulum support

are removed »from below«.
Removing
– Lift the vehicle, all four take-up points of lifting platform at the

same height.

– Move the selector lever into »P«.
Only on Vehicles with Stub Shafts

Note

Do not set the vehicle on the ground any more after removing the

drive axle bolt at the wheel bearing housing.

– Press the brakes and remove both drive axle bolts -arrow-

(second technician).

23 ; Diesel Direct Injection System; Overview - Air Filter .

– Remove the battery and the battery tray. Refer to ⇒  Electrical

Equipment; Rep. Gr.  27 ; Battery; Battery, Removing and In‐

stalling .

27 ; Starter; Starter, Removing and Installing .

– Remove the lock washer in the direction of -arrow-.
Always replace the circlip on the selector lever cable.

144

 

 

 

 

 

 

 

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