Volkswagen Golf Variant / Jetta. Manual - part 558

 

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Volkswagen Golf Variant / Jetta. Manual - part 558

 

 

gaging lever.

Step 6: Determine Dimension “A 2” for “K 2” Clutch Engaging

Bearing

Note

The guide sleeve upper section cannot be removed or installed

separately. It is always removed and installed together with the

guide sleeve lower section and the »small« engaging lever.

Note the Following when Installing A New »K2« Engaging Lever:
A new »K 2« engaging lever with guide sleeve upper and lower

sections are in their shipment positions when they are delivered

-image-, and they must first be moved into their installation posi‐

tion before installing.
Move the »K 2« engaging lever into its installation position:

2. Dual Clutch, Removing and Installing, from Transmission Production Date 06/2011    

53

guide sleeve lower section in direction of -arrow- with the other

hand until the sleeve moves freely.

Note

Hold both parts securely because a lot of force is needed to turn

the guide sleeve lower section.

In the installed position, the holes in the guide sleeve lower sec‐

tion are at a right angle to the engaging lever and the sleeve can

be moved freely.

Continuation for All
– Install the »small« engaging lever with the upper and lower

sections of the guide sleeve. Insert new bolts and tighten them.

Tightening specification. Refer to 

⇒ page 47

 .

54

WARNING

Do not install the shim.

• The small engaging bearing fits in only one position due to the

8 grooves.

– Turn the small engaging bearing to make sure it is installed

correctly and fits correctly in the grooves.

– Place the Gauge - Clutch Bearings - T10466- on the small

engaging bearing. The flat side faces up

– Press and turn the Gauge - Clutch Bearings - T10466- to make

sure it seats correctly on the engaging bearing.

• The engaging bearing turns with the Gauge - Clutch Bearings

- T10466- .

– Place the Digital Depth Gauge - 300mm - VAS6594- on top of

the ruler and position the depth slide on the outer input shaft.

• The Ruler (2 pc.) - T40100- lies straight across the transmis‐

sion flange over the end of the shaft.

Caution

There is the risk of incorrect measurements.

♦ The Ruler (2 pc.) - T40100- should stay in this position for

the following measurements. Do not move it or take if off.

– Set the depth gauge to “0”.

2. Dual Clutch, Removing and Installing, from Transmission Production Date 06/2011    

55

T10466- , as illustrated.

– Measure dimension “A 2a ” on the Gauge - Clutch Bearings -

T10466- .

• Example: dimension “A 2a ” = 4.79 mm

– Measure dimension “A 2b ” on the other side of the Gauge -

Clutch Bearings - T10466- .

• Example: dimension “A 2b ” = 4.75 mm
– Calculate the average value from dimension “A 2a ” and “A

2b ”.
Formula: A 2a + A 2b 2

Example:
• 4.79 + 4.752 = 4.77 mm
• Result: dimension “A 2” = 4.77 mm
Step 7: Determine the Height Tolerance for the “K 2” Clutch En‐

gaging Bearing.

Note

Using dimension “A 2” and dimension “B”, calculate the height

tolerance for clutch “K 2” engaging bearing as follows:

 

Dimension “A 2”

Dimension “B”

=

Height tolerance for clutch “K 2” engaging bearing

Example:
• 4.77 mm - 2.60 mm = 2.17 mm
• Result: height tolerance for clutch “K 2” engaging bearing =

2.17 mm

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