Volkswagen Golf Variant / Jetta. Manual - part 545

 

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Volkswagen Golf Variant / Jetta. Manual - part 545

 

 

1

Transmission Identification

KHN - Transmission Code
Refer to

⇒ “3 Engine Codes, Engine Al‐

location”, page 3

01.06.06 - Production Date:

06/01/2006
14 - Plant Code
13 59 - Time
0026 - Serial Number

The transmission code is also listed on the vehicle data label.

1. Transmission Identification    

1

Overview - Transmission

The 7-speed DSG® transmission 0AM has 5 shafts. Two input

shafts and three output shafts.

A1 - Input Shaft 1
A2 - Input Shaft 2
B1 - Output Shaft 1
B2 - Output Shaft 2
B3 - Output Shaft 3
C - Front Final Drive
K1 - Clutch 1
K2 - Clutch 2
M - Engine
T1 - Sub-Transmission 1

❑ With 1st, 3rd, 5th and

7th gears

T2 - Sub-Transmission 2

❑ With 2nd, 4th, 6th and

reverse gears

2

Engine Codes, Engine Allocation

Use the transmission code if a repair requires replacement parts.

Allocation: Transmission Codes for Gasoline Engines

Codes

KUC, LWE, MDH, MGK, MGU, MLB, MPH,

NAS, NBA, NQA, NQK, NTP, NTZ, PKM,

PKW, PMH, PMS

KHN, LKG, LKM, LPJ, LWZ, MGK, MLB,

MPH, NAS, NQA, NTP, PKM, PMH

Engine

1.2L - 77 kW TSI

1.4L - 90 kW TSI

For the following data. Refer to the Parts Catalog.
♦ The individual gear ratios
♦ Transmission fluid
♦ Clutch allocation

Allocation: Transmission Codes for Gasoline Engines

Codes

KUT, LKP, LPL, LWW, MGM, MLD, MPK,

MSL, MUV, NAU, NAZ, NQA, NQJ, NTP, NTX,

PKM, PMH, PMQ

LKJ, LPN, LSU, MGP, MLF, MPM

Engine

1.4L - 118 kW TSI

1.6L - 75 kW MPI

For the following data. Refer to the Parts Catalog.
♦ The individual gear ratios
♦ Transmission fluid
♦ Clutch allocation

Allocation: Transmission Codes for Diesel Engines

Codes

KHM, LKF, LKL, LPH, LSR, MGJ

LKQ, LQN, LST, MGN, MLE, MPL, NAV,

NQD, NTS, PKP, PMK

Engine

1.9L - 77 kW TDI PD

1.6L - 77 kW TDI Common Rail

For the following data. Refer to the Parts Catalog.
♦ The individual gear ratios
♦ Transmission fluid
♦ Clutch allocation

3. Engine Codes, Engine Allocation    

3

Capacities

The 7-Speed DSG® transmission has two separate, different fluid

systems. One for the transmission fluid -arrow A- and one for the

hydraulic fluid -arrow B-.

Capacities

Transmission Fluid

Refill

Refer to ⇒  Fluid Capacity Tables; Rep. Gr. 

03

Change

No change required

Grease

Transmission fluid for DSG® transmission

0AM

. Refer to the Parts Catalog for the part num‐

ber.

Capacities

Hydraulic fluid in DSG Transmission Mecha‐

tronic - J743-

Refill

Refer to ⇒  Fluid Capacity Tables; Rep. Gr. 

03

Change

Change not possible

Checking the hydraulic fluid level for the

DSG Transmission Mechatronic - J743- is

not possible.

Grease

Hydraulic oil

. Refer to the Parts Catalog for the part num‐

ber.

For more details, refer to the part number on the container.

Caution

Risk of damaging the transmission.

♦ Use only the transmission fluid specifically for the 7-speed

DSG® transmission 0AM. It is available as a replacement

part. Refer to the Parts Catalog.

♦ Using other fluids can cause malfunctions or transmission

failure.

♦ Checking the hydraulic fluid level in the DSG Transmis‐

sion Mechatronic - J743- is not possible. The vent on the

DSG Transmission Mechatronic - J743- must be sealed

tight before performing any assembly work.

♦ Fluid that has leaked out of the DSG Transmission Me‐

chatronic - J743- hydraulic area may not be refilled or

checked.

♦ If transmission fluid has leaked out, then it is necessary to

perform a transmission fluid replacement. It is not possible

to check the fluid level.

♦ Underfilling or overfilling both fluid systems will impair the

function of the transmission.

4

 

 

 

 

 

 

 

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