Volkswagen Golf Variant / Jetta. Manual - part 457

 

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Volkswagen Golf Variant / Jetta. Manual - part 457

 

 

Caution

Before removing the glow plug connectors, note that different

installation depths for the glow plugs in their respective cylin‐

ders.

– Position the Wheel Bolt Cap Pliers - 3314- with the groove

-arrow A- on the upper collar of the connector -arrow B- and

press together lightly.

Caution

Position the pliers so they do not touch or damage the cable.
Only use suitable tools.
Other unsuitable tools can damage the connector.
If the connector is damaged when removing it, replace the en‐

tire wiring harness including the connector (a connector cannot

be replaced separately).

– Pull the connector carefully off the glow plug in the direction of

the -arrow- using Wheel Bolt Cap Pliers - 3314- .

Caution

Do not pull abruptly on the connector.
Do not damage the connector wire.
Do not press the pliers together too firmly or the connector will

be damaged.
The connector is surrounded by a protective sleeve; if dam‐

aged, the protective sleeve can be replaced.

Installing:

– Guide the center terminal on the connector -arrow A- into the

glow plug socket -arrow B- by hand.

1. Glow Plugs    

411

-arrow- until it engages.

412

Special Tools

Special tools and workshop equipment required
♦ Torque Wrench 1331 5-50Nm - VAG1331-

♦ Hose Clip Pliers - VAS6362-

♦ Glow Plug Socket - VAS6454-

♦ Wheel Bolt Cap Pliers - 3314-

♦ Not Illustrated:
♦ Engine Bung Set - VAS6122-

2. Special Tools    

413

Revision History

DRUCK NUMBER: MEX5R009321

Fac‐

tory

Edi‐

tion

Edit

Edi‐

tion

Job

Type

Fee

dba

ck

Notes

Quality

Checke

d By

 

 

 

 

 

 

04.2

015

02/0

5/20

16

Lo‐

cal

Feed

back

s

113

815

5,

114

287

7

Feedback # 1138155 - For

CJAA/CBEA added

T10395A to remove G235.

Feedback 1142877 - add‐

ed steps to R&I right drive

axle in Particulate Filter

with NOx Absorption Cata‐

lytic Converter R&I

Eric P.

04.2

015

01/1

5/20

15

Lo‐

cal

Feed

back

114

625

8

Added procedure for CJAA

Oil pump R&I. Factory sent

(R&I.)

Eric P.

04.2

015

12/0

3/20

15

Lo‐

cal

Feed

back

113

815

8

Hiden Turbocharger with

exhaust manifold R&I not

for NAR

Eric P.

04.2

015

10/2

6/20

15

Lo‐

cal

Feed

back

112

165

4,

112

355

1

Changed G505 to G451 to

match wiring diagrams.

Eric P.

04.2

015

09/2

2/20

15

Lo‐

cal

Feed

back

112

040

3

Changed special tool p/n

from VAG1318 to

VAS6551 in: 20, Fuel Sup‐

ply System, Servicing,

Auxiliary Fuel Pump V393

(Inline Fuel Pump), Check‐

ing

Eric P.

04.2

015

08/2

0/20

15

Lo‐

cal

Feed

back

111

810

7 &

118

108

Change torque valve from

40 to 15 Nm on water

pump bolts

Eric P.

04.2

015

07/0

8/20

15

Lo‐

cal

Feed

back

109

944

8

Removed special tool

T40055 in chapter 17- Oil

Supply Line to Turbo‐

charger R&I

Eric P.

04.2

015

07/0

1/20

15

Lo‐

cal

Feed

back

110

846

7&

110

856

4

Add specs: Target value in

30 seconds: 90 to 110 ml

(3.0 to 3.7 ounces). to 23-

Diesel Direct Injection Sys‐

tem - Fuel Pressure Regu‐

lator Valve N276, Check‐

ing

Eric P.

04.2

015

06/1

2/20

15

Re‐

for‐

mat

N/A Reformat book to current

structure standards

Eric P.

04.2

015

05/1

1/20

15

Fac‐

tory

Up‐

date

N/A Factory Update

Eric P.

414

 

 

 

 

 

 

 

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