Volkswagen Golf Variant / Jetta. Manual - part 384

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  382  383  384  385   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 384

 

 

System; Rep. Gr.  27 ; Battery; Battery Tray, Removing and

Installing .

– Remove the air shroud with the Radiator Fan - V7- and Radi‐

ator Fan 2 - V177- . Refer to

⇒ “1.4 Air Shroud with Radiator Fan V7 and Radiator Fan 2

V177 , Removing and Installing”, page 202

 .

– Remove the »cold side« hose from the charge air cooler

-item 4- 

⇒ Item 4 (page 290)

 .

– Remove the cylinder head cover. Refer to

⇒ “1.5 Cylinder Head Cover, Removing and Installing”,

page 90

 .

– Remove the toothed belt from the camshaft. Refer to

⇒ “1.6 Toothed Belt, Removing, Installing and Tensioning”,

page 95

 .

– Disconnects from the EGR Vacuum Regulator Solenoid Valve

- N18- -1- and from the Throttle Valve Control Module - J338-

-3-.

– Remove the bolts from the oil dipstick connection -arrow- and

from the EGR connecting pipe -2-.

– Remove the air shroud and radiator fans. Refer to

⇒ “1.4 Air Shroud with Radiator Fan V7 and Radiator Fan 2

V177 , Removing and Installing”, page 202

 .

1. Cylinder Head    

119

disconnect the connector -1- from the Charge Air Pressure

Sensor - G31- .

– Open the clamp -2-, free up the coolant hose -3- and remove

the charge air pipe.

– Disconnect the vacuum line from the vacuum pump.

– Unclip the engine cables from the bracket -arrow-.

120

– Remove the vacuum line connection -arrow-.
– Remove the bolts on the charge air pipe -item 15-

⇒ Item 15 (page 291)

 and remove the connecting hose from

the turbocharger.

– Remove the vacuum pump from the cylinder head. Refer to

⇒ “1.8 Vacuum Pump, Removing and Installing”, page 126

 .

– Disconnect the connector -arrow- from the Engine Coolant

Temperature Sensor - G62- and guide the wire out.

Caution

Make sure the connecting pipe decoupling element does not

bend or stretch. Cracks could develop.

– Remove the EGR connecting pipe -item 2-

⇒ Item 2 (page 403)

 .

Note

The lower bolt on the EGR cooler is removed with the Socket -

Xzn 10 - T10385- .

– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  50 ; Noise Insulation .

– Drain the coolant. Refer to

⇒ “1.9 Coolant, Draining and Filling”, page 209

 .

1. Cylinder Head    

121

from the crankcase.

– Loosen the clamp between the turbocharger and the particu‐

late filter.

– Remove the bolt from the bracket on the cylinder head

-arrow- and move the particulate filter to the side.

– Remove the connecting pipe -A- to the EGR cooler.

Caution

The Exhaust Gas Temperature Sensor 1 - G235- covers the

upper threaded connection on the turbocharger support and

must not be bent. It may not be removed.

– Remove the Exhaust Gas Temperature Sensor 1 - G235-

-1-.

– Remove the screw -arrow- from the support on the turbo‐

charger.

– Remove the coolant hoses from the coolant connections on

the cylinder head.

122

 

 

 

 

 

 

 

Content   ..  382  383  384  385   ..