Volkswagen Golf Variant / Jetta. Manual - part 373

 

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Volkswagen Golf Variant / Jetta. Manual - part 373

 

 

6 - Crankshaft

❑ “Pay attention to the warnings”. Refer to 

⇒ page 74

 .

❑ New axial play: 0.07 to 0.17; wear limit: 0.37 mm
❑ Measure the radial clearance with Plastigage

®

. New: 0.03 to 0.08 mm, wear limit: 0.17 mm

❑ Do not turn the crankshaft when measuring radial clearance
❑ Crankshaft dimensions. Refer to 

⇒ “4.2 Crankshaft Dimensions”, page 75

 .

7 - Thrust Washer

❑ For cylinder block, bearing 3

4.2

Crankshaft Dimensions

Dimension

Crankshaft Bearing

Pin Diameter

Connecting Rod Bearing

Pin Diameter

Dimensions in mm

 

 

Standard dimension

54.000

-0.022

-0.042

50.90

-0.022

-0.042

4.3

Needle Bearings, Removing and Instal‐

ling from Crankshaft

Only Vehicles with a DSG

®

 Transmission

Special tools and workshop equipment required
♦ Puller - Kukko Internal - 14-19mm - 21/2-
♦ Puller - Kukko Counterstay - 22/1-
♦ Alignment Tool - Clutch Plate - 3176-
♦ Bearing Installer - Bearing Press Piece - VW207C-

Note

Always replace the needle bearing -arrow- if the engine or the

transmission is being removed.

Procedure
• The transmission is unflanged from the engine
Remove the needle bearing:

– Remove with a commercially available puller -A-, for example

Puller - Kukko Internal - 14-19mm - 21/2- and Puller - Kukko

Counterstay - 22/1- .

Installing

4. Crankshaft    

75

VW207C- or with Alignment Tool - Clutch Plate - 3176- .

– Carefully install the needle bearing.
– Measure the installation depth constantly while installing.
Replace Bearings That Have Been Installed Too Deep.

• Installation depth: dimension -a- = 1.5 to 1.8 mm.

76

Special Tools

Special tools and workshop

equipment required
♦ -1- Puller - Kukko Internal -

14-19mm - 21/2-

♦ -4- Puller - Kukko Counter‐

stay - 22/1-

♦ Alignment Tool - Clutch

Plate - 3176-

♦ Bearing Installer - Bearing

Press Piece - VW207C-

5. Special Tools    

77

shaft - T10134-

♦ Torque Wrench 1331

5-50Nm - VAG1331-

♦ Open Ring Wrench - 24mm

- VAG1332/11-

78

 

 

 

 

 

 

 

Content   ..  371  372  373  374   ..