Volkswagen Golf Variant / Jetta. Manual - part 299

 

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Volkswagen Golf Variant / Jetta. Manual - part 299

 

 

-arrows-.

– Remove the right drive axle from the transmission flange shaft

-A-.

– Secure drive axles using wire, do not damage protective coat‐

ing when doing this.

Note

On some engines, the drive axle cannot be tied up so that the

flange shaft can be removed.

Remove the drive axle. Refer to ⇒  Suspension, Wheels,

– Place the Drip Tray for example Shop Crane - Drip Tray -

VAS6208- under the transmission.

– Remove the flange shaft bolt. To do this, install two bolts into

the flange and counterhold the flange shaft using a pry bar.

– Remove the flange shaft with the pressure spring (the left

flange shaft is shown in the illustration).

– Pry out the sealing ring.
Installing

– Install the seal all the way in without tilting it.
– Fill the space between the sealing/dust lip halfway with Seal‐

ing Grease - G 052 128 A1- .

1. Flange Shaft Seals, Manual Transmission Installed, Replacing for FWD Vehicles    

371

tightening specification -item 10- 

⇒ Item 10 (page 395)

 .

– Attach the right drive axle to the flange shaft -A-. Refer to ⇒ 

moving and Installing .

– Install the drive axle heat shield to the engine, if equipped and

tighten the bolts -arrows- to the tightening specification. Refer

Overview and Servicing; Drive Axle Heat Shield .

– Check the transmission fluid level. Refer to

⇒ “8 Transmission Fluid, Checking”, page 192

 .

50 ; Noise Insulation .

372

Flange Shaft Seals and Bevel Box,

Replacing for AWD Vehicles (Manual

Transmission already Installed)

⇒ “2.1 Left Flange Shaft Seal, Replacing”, page 373
⇒ “2.2 Right Flange Shaft Seal, Replacing”, page 373
⇒ “2.3 Bevel Box Seal, Replacing, with Manual Transmission In‐

stalled”, page 375

2.1

Left Flange Shaft Seal, Replacing

Replacing the seal on the left flange shaft on AWD and FWD ve‐

hicles is identical. Refer to

⇒ “1.1 Left Flange Shaft Seal, Replacing”, page 369

 .

2.2

Right Flange Shaft Seal, Replacing

Special tools and workshop equipment required
♦ Puller - Flanged Shaft - T10037-
♦ Seal Installer - Flange Shaft - T10049-
♦ Socket And Extended Bit - T10107-
♦ or Socket And Extended Bit - T10107A-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Sealing Grease - G 052 128 A1-
♦ Shop Crane - Drip Tray - VAS6208-
Removing
The right drive axle must be removed later in the procedure.
– With the vehicle still standing on its wheels, loosen the right

front collar bolt -arrow- a maximum 90°, otherwise the wheel

bearing will get damaged. Refer to ⇒  Suspension, Wheels,

– Remove the right front wheel.
– Remove the noise insulation under the engine/transmission, if

equipped. Refer to ⇒  Body Exterior; Rep. Gr.  50 ; Noise In‐

sulation .

– Remove the drive axle heat shield from the bevel box

-arrows-.

– Remove the right drive axle. Refer to ⇒  Suspension, Wheels,

2. Flange Shaft Seals and Bevel Box, Replacing for AWD Vehicles (Manual Transmission already Installed)    

373

filter bracket.

Continuation for All
– Place the drip tray under the transmission.

– Remove the right flange shaft bolt -arrow 1- with the Socket

And Extended Bit - T10107A- and install two bolts in the flange

and counterhold the flange shaft with the pry bar.

– Tighten the Puller - Flanged Shaft - T10037- on right flange

shaft.

Note

To remove right flange shaft, use Seal Installer - Crankshaft -

T10037- to avoid damaging the bearing on flange shaft.

– Place a spacer (for example, Press Piece - Bushing - VW434- )

between the transmission support and the Stub Shaft coun‐

terhold Tool - Knurled Nut - T10371/1- .

– Align the Puller - Flanged Shaft - T10037- parallel to the flange

using the Spindle -A-.

– Install the right flange shaft.
– Pry the seal out of the flange shaft with a lever.
Installing
– Lightly oil the new gasket on the outer edge.

374

 

 

 

 

 

 

 

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